To provide insight into the influence of the length scale on the kinetics of phase evolution during severe plastic deformation, we studied the microstructure evolution of cryomilled Al and Ti mixture, which is further subjected to high-pressure torsion (HPT). The cryomilled microstructure consisted of elemental Al and Ti, and the subsequent HPT deformation at ambient temperature led to the solid state formation of Al-rich intermetallics. X-ray diffraction peaks originating from TiAl2 and TiAl3 were observed after one revolution of HPT, suggesting a shear strain-assisted formation of the intermetallics. A high resolution transmission electron microscope confirmed the formation of TiAl2 following HPT for one revolution. Further HPT straining led to microstructure refinement and a mixing of the Ti and Al, as well as of any phases formed initially. The solid state formation of the intermetallics and the overall evolution of the microstructure are discussed based on the generation of a high density of lattice defects that evolve under the strain conditions present during HPT.

Grain boundaries are known to be able to impede phonon transport in the material. In the thermoelectric application, this phenomenon could help improve the figure-of-merit (ZT) and enhance the thermal to electrical conversion. Bi2Te3 based alloys are renowned for their high ZT around room temperature but still need improvements, in both n- and p-type materials, for the resulting power generation devices to be more competitive. To implement high density of grain boundaries into the bulk materials, a bottom-up approach is employed in this work: consolidations of nanocrystalline powders into bulk disks. Nanocrystalline powders are developed by high energy cryogenic mechanical alloying that produces Bi(Sb)Te(Se) alloy powders with grain size in the range of 7 to 14 nm, which is about 25% finer compared to room temperature mechanical alloying. High density of grain boundaries are preserved from the powders to the bulk materials through optimized high pressure hot pressing. The consolidated bulk materials have been characterized by X-ray diffraction and transmission electron microscope for their composition and microstructure. They mainly consist of grains in the scale of 100 nm with some distributions of finer grains in both types of materials. Preliminary transport property measurements show that the thermal conductivity is significantly reduced at and around room temperature: about 0.65 W/m-K for the n-type BiTe(Se) and 0.85 W/m-K for the p-type Bi(Sb)Te, which are attributed to increased phonon scattering provided by the nanostructure and therefore enhanced ZT about 1.35 for the n-type and 1.21 for the p-type are observed. Detailed transport properties, such as the electrical resistivity, Seebeck coefficient and power factor as well as the resulting ZT as a function of temperature will be described.

The advantage of aluminum powder as a fuel additive in energetic formulation includes its high volumetric combustion enthalpy and relatively low cost. However, the thermodynamically predicted benefits of aluminum combustion are rarely achieved because of extended ignition delays associated with heterogeneous reactions occurring at the alumina surface which surrounds the aluminum particle. In order to fully exploit aluminum’s high reaction energy, this effort focuses on adjusting its combustion dynamics by modifying its surface and structure. The modification is achieved by cryo-milling aluminum with cyclooctane, which is liquid at room temperature, but solid when cooled by liquid nitrogen. The prepared materials consist of micron-sized, equiaxial, mostly Al particles with a small amount of cyclooctane. Aluminum surface in the prepared sample is coated with a cyclooctane-modified layer with properties significantly different from those of regular alumina. Its oxidation kinetics, as observed from thermo-analytical measurements, is different from that of pure aluminum. The powder ignites at substantially reduced temperatures, produces shorter ignition delays, and higher aerosol burn rates compared to a regular spherical Al powder with similar particle sizes.

Ultra-high molecular weight polyethylene/graphite nanocomposites were prepared by high-energy cryogenic milling followed by syntering. Microstructure changes shows that graphite was reduced to graphite nanoplatelets by high-energy cryomilling and partial exfoliation of graphite to few layered graphene nanoplatelets occurred in a small extent. The resulting nanocomposites revealed high electrical conductivity and good mechanical performance. Thermal characterization of the nanocomposites was also carried out by differential scanning calorimetry.

The photodegradation of polypropylene (PP)/ZnO composites at different concentrations was evaluated under solar simulated exposure of respective nanocomposite films. Nanocomposites were prepared by solid mixing using a cryogenic mill, and then films were prepared by compression molding. All films showed a good dispersion of ZnO nanoparticles without affect considerably the optical properties of the films. The films were exposed in a solar simulation chamber under three xenon arc lamps with a 340nm filter. Degradation of PP/ZnO nanocomposite films was monitored by formation of oxidative groups and changes on surface microstructure. FTIR results showed that oxidation groups in nanocomposites films increased by using cuasi-spherical ZnO nanoparticles.

The microstructure characteristics of nanocrystalline magnesium-based alloy processed by cryomilling and spark plasma sintering were investigated. The as-received and cryomilled powders and the consolidated bulk material were characterized by scanning and transmission electron microscopies, x-ray diffraction, and electron dispersive spectroscopy techniques. The cryomilled powders resulted in an average grain size of 25 nm. After spark plasma sintering, a bimodal grain size distribution with coarse grains around 500 nm and fine grains of 52 nm, which is one of the smallest grain sizes reported in bulk nanostructured Mg alloys, was found. Our results suggest this novel process as a viable method to provide new opportunities for the development of nanostructured Mg-based alloys.

The microstructural changes in cryomilled and consolidated Al 5083 following compression testing at several temperatures are described. Prior to testing, the material had an average grain size of approximately 138 nm and exhibited a duplex microstructure, containing coarse grains between 500 and 2000 nm. After uniaxial compressive deformation at temperatures between 423 and 573 K (0.49–0.66 Tm), the average grain size increased to between 200 and 300 nm, consistent with the average grain size of extrusions formed from the same material at similar temperatures. The similarity in grain size distribution following uniaxial compression or extrusion despite differences in total strain and stress state imposed by each indicates that much of the deformation in the extrusion process occurs in coarse-grained regions.