Published online by Cambridge University Press: 26 February 2011
We have investigated the microstructure, electrical resistivity and mechanical behavior of DC magnetron sputtered A1-4wt%Cu films. The substrate temperatures were varied systematically from room temperature to 500 °C. Scanning and transmission electron microscopy of the sputtered films show that the top surface of the films sputtered at low temperatures (< 200 °C) exhibits a pure Al-like fine grain morphology. In contrast, sputter deposition at higher temperatures (> 300 °C) produces films that are characterized at the top surface by a distribution of θ’-A12Cu precipitates with a platelet morphology. The mechanical behavior of the sputtered films were investigated by performing indentation tests using a depth-sensing technique.