Hostname: page-component-586b7cd67f-g8jcs Total loading time: 0 Render date: 2024-11-24T17:25:03.009Z Has data issue: false hasContentIssue false
  • English
  • Français

Effect of erosion speed on the interaction between erosion and corrosion of the Fe–3.5 wt% B alloy in a flowing zinc bath

Published online by Cambridge University Press:  17 March 2015

Yong Wang ,
Jiandong Xing ,
Shengqiang Ma ,
Guangzhu Liu ,
Yaling He ,
Sen Jia  and
Yaping Bai
Yong Wang
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Jiandong Xing
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Shengqiang Ma*
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Guangzhu Liu
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Yaling He
Affiliation:
MOE Key Laboratory of Thermo-Fluid Science and Engineering, School of Energy and Power Engineering, Xi’an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Sen Jia
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Yaping Bai
Affiliation:
School of Materials and Chemical Engineering, Xi’an Technological University, Xi'an, Shaanxi Province 710021, People's Republic of China
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The effect of erosion speed on the interaction between erosion and corrosion of the Fe–3.5 wt% B alloy in a flowing zinc bath has been investigated using a rotating-disk technique. The total erosion–corrosion rate increases rapidly, whereas the pure erosion rate tends to increase linearly with an increase in erosion speed and with low damage. The increase in total erosion–corrosion rate is strongly dependent on erosion–corrosion interaction. During the erosion–corrosion process, the severe corrosion reaction roughens the surface by forming a loose corrosion layer and cracks in the anticaustic Fe2B skeleton, which eventually facilitates erosion. The micromechanical scouring effect of liquid zinc worsens corrosion by accelerating the removal of corrosion products and causing spallation of anticaustic Fe2B. An increase in erosion speed intensifies the micromechanical scouring effect of flowing zinc significantly. A strong erosion–corrosion interaction occurs at high erosion speed, which leads to a greater material loss rate.

Type
Articles
Information
Journal of Materials Research , Volume 30 , Issue 6 , 28 March 2015 , pp. 852 - 859
Copyright
Copyright © Materials Research Society 2015 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Pistofidis, N., Vourlias, G., Konidaris, S., Pavlidou, E., Stergiou, A., and Stergioudis, G.: The effect of bismuth on the structure of zinc hot-dip galvanized coatings. Mater. Lett. 61(4), 994 (2007).Google Scholar
Bicao, P., Jianhua, W., Xuping, S., Zhi, L., and Fucheng, Y.: Effects of zinc bath temperature on the coatings of hot-dip galvanizing. Surf. Coat. Technol. 202(9), 1785 (2008).CrossRefGoogle Scholar
Ajersch, F., Ilinca, F., Hétu, J-F., and Goodwin, F.: Numerical simulation of flow, temperature and composition variations in a galvanizing bath. Can. Metall. Q. 44(3), 369 (2005).Google Scholar
Liu, X.B., Barbero, E., Xu, J., Burris, M., Chang, K-M., and Sikka, V.: Liquid metal corrosion of 316L, Fe3Al, and FeCrSi in molten Zn-Al baths. Metall. Mater. Trans. A 36(8), 2049 (2005).Google Scholar
Marder, A.: The metallurgy of zinc-coated steel. Prog. Mater. Sci. 45(3), 191 (2000).Google Scholar
Zhang, K., Tang, N-Y., Goodwin, F.E., and Sexton, S.: Reaction of 316L stainless steel with a galvanizing bath. J. Mater. Sci. 42(23), 9736 (2007).Google Scholar
Heitz, E.: Mechanistically based prevention strategies of flow-induced corrosion. Electrochim. Acta 41(4), 503 (1996).Google Scholar
Kondo, M., Muroga, T., Sagara, A., Valentyn, T., Suzuki, A., Terai, T., Takahashi, M., Fujii, N., Yokoyama, Y., and Miyamoto, H.: Flow accelerated corrosion and erosion–corrosion of RAFM steel in liquid breeders. Fusion Eng. Des. 86(9), 2500 (2011).CrossRefGoogle Scholar
Kondo, M., Takahashi, M., Suzuki, T., Ishikawa, K., Hata, K., Qiu, S., and Sekimoto, H.: Metallurgical study on erosion and corrosion behaviors of steels exposed to liquid lead–bismuth flow. J. Nucl. Mater. 343(1), 349 (2005).Google Scholar
Islam, A., Farhat, Z.N., Ahmed, E.M., and Alfantazi, A.: Erosion enhanced corrosion and corrosion enhanced erosion of API X-70 pipeline steel. Wear 302(1), 1592 (2013).Google Scholar
Kwok, C., Cheng, F., and Man, H.: Synergistic effect of cavitation erosion and corrosion of various engineering alloys in 3.5% NaCl solution. Mater. Sci. Eng., A 290(1), 145 (2000).Google Scholar
Clark, H.M.: The influence of the flow field in slurry erosion. Wear 152(2), 223 (1992).CrossRefGoogle Scholar
Finnie, I.: Erosion of surfaces by solid particles. Wear 3(2), 87 (1960).Google Scholar
Neville, A., Reyes, M., and Xu, H.: Examining corrosion effects and corrosion/erosion interactions on metallic materials in aqueous slurries. Tribol. Int. 35(10), 643 (2002).CrossRefGoogle Scholar
Purandare, Y.P., Stack, M.M., and Hovsepian, P.E.: Velocity effects on erosion–corrosion of CrN/NbN “superlattice” PVD coatings. Surf. Coat. Technol. 201(1), 361 (2006).CrossRefGoogle Scholar
Rajahram, S.S., Harvey, T.J., and Wood, R.J.K.: Full factorial investigation on the erosion–corrosion resistance of UNS S31603. Tribol. Int. 43(11), 2072 (2010).Google Scholar
Stack, M.M., Chacon-Nava, J., and Stott, F.H.: Relationship between the effects of velocity and alloy corrosion resistance in erosion-corrosion environments at elevated temperatures. Wear 180(1), 91 (1995).Google Scholar
Tian, B.R. and Cheng, Y.F.: Electrochemical corrosion behavior of X-65 steel in the simulated oil sand slurry. I: Effects of hydrodynamic condition. Corros. Sci. 50(3), 773 (2008).Google Scholar
Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Zhang, J.J., Li, Y.F., Zhang, Z.Y., Zhu, B.J., and Ma, S.C.: Interfacial morphology and corrosion resistance of Fe–B cast steel containing chromium and nickel in liquid zinc. Corros. Sci. 53(9), 2826 (2011).CrossRefGoogle Scholar
Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Zhi, X.H., and Li, Y.F.: Effects of boron concentration on the corrosion resistance of Fe–B alloys immersed in 460° C molten zinc bath. Surf. Coat. Technol. 204(14), 2208 (2010).Google Scholar
Ma, S.Q., Xing, J.D., Yi, D.W., Fu, H.G., Liu, G.F., and Ma, S.C.: Microstructure and corrosion behavior of cast Fe–B alloys dipped into liquid zinc bath. Mater. Charact. 61(9), 866 (2010).Google Scholar
Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Li, Y.F., Zhang, J.J., Zhu, B.J., and Gao, Y.: Microstructure and interface characteristics of Fe–B alloy in liquid 0.25 wt.% Al–Zn at various bath temperatures. Mater. Chem. Phys. 132(2), 977 (2012).Google Scholar
Ghuman, A.R.P. and Goldstein, J.I.: Reaction mechanisms for the coatings formed during the hot dipping of iron in 0 to 10 pct Al-Zn baths at 450 to 700 °C. Metall. Trans. 2(10), 2903 (1971).Google Scholar
Wang, D.X., Li, S.Y., Ying, Y., Wang, M.J., Xiao, H.M., and Chen, Z.X.: Theoretical and experimental studies of structure and inhibition efficiency of imidazoline derivatives. Corros. Sci. 41(10), 1911 (1999).Google Scholar
Fujiwara, K., Domae, M., Yoneda, K., and Inada, F.: Model of physico-chemical effect on flow accelerated corrosion in power plant. Corros. Sci. 53(11), 3526 (2011).Google Scholar
Giorgi, M-L., Durighello, P., Nicolle, R., and Guillot, J-B.: Dissolution kinetics of iron in liquid zinc. J. Mater. Sci. 39(18), 5803 (2004).CrossRefGoogle Scholar
Assael, M.J., Armyra, I.J., Brillo, J., Stankus, S.V., Wu, J., and Wakeham, W.A.: Reference data for the density and viscosity of liquid cadmium, cobalt, gallium, indium, mercury, silicon, thallium, and zinc. J. Phys. Chem. Ref. Data 41(3), 033101 (2012).Google Scholar
Kassner, T.F.: Rate of solution of rotating tantalum disks in liquid tin. J. Electrochem. Soc. 114(7), 689 (1967).Google Scholar
Silverman, D.: Rotating cylinder electrode for velocity sensitivity testing. Corrosion 40(5), 220 (1984).CrossRefGoogle Scholar
Chakraborty, I., Basak, A., and Chatterjee, U.: Corrosive wear behaviour of Cr-Mn-Cu white cast irons in sand-water slurry media. Wear 143(2), 203 (1991).Google Scholar
Zhang, A.F., Xing, J.D., Bao, C.G., and Jia, H.R.: The effect of dynamic and static pure corrosion on quantitatively studying the interaction between erosion and corrosion of materials. Acta Metall. Sin.-Chinese Ed. 38(5), 521 (2002).Google Scholar
Zheng, Y.G., Yao, Z.M., Wei, X.Y., and Ke, W.: The synergistic effect between erosion and corrosion in acidic slurry medium. Wear 186, 555 (1995).Google Scholar
Song, G.M. and Sloof, W.G.: Effect of alloying element segregation on the work of adhesion of metallic coating on metallic substrate: Application to zinc coatings on steel substrates. Surf. Coat. Technol. 205(19), 4632 (2011).Google Scholar
Song, G.M., Vystavel, T., van der Pers, N., De Hosson, J.T.M., and Sloof, W.G.: Relation between microstructure and adhesion of hot dip galvanized zinc coatings on dual phase steel. Acta Mater. 60(6), 2973 (2012).Google Scholar
Seong, B., Hwang, S., Kim, M., and Kim, K.: Reaction of WC–Co coating with molten zinc in a zinc pot of a continuous galvanizing line. Surf. Coat. Technol. 138(1), 101 (2001).Google Scholar