Hostname: page-component-586b7cd67f-vdxz6 Total loading time: 0 Render date: 2024-11-28T16:09:37.507Z Has data issue: false hasContentIssue false

Effect of activated carbon particle size on the thermo-foaming of aqueous sucrose resin and properties of the carbon foams

Published online by Cambridge University Press:  21 October 2014

Rajaram Narasimman
Affiliation:
Department of Chemistry, Indian Institute of Space Science and Technology, Thiruvananthapuram 695 547, India
Sujith Vijayan
Affiliation:
Department of Chemistry, Indian Institute of Space Science and Technology, Thiruvananthapuram 695 547, India
Kuttan Prabhakaran*
Affiliation:
Department of Chemistry, Indian Institute of Space Science and Technology, Thiruvananthapuram 695 547, India
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The carbon foams prepared by the thermo-foaming of dispersions of activated carbon (AC) powder of various average particle sizes (4.9 to 15 μm) in an aqueous sucrose resin were characterized. The stability of the wet foams increased with the decrease in the AC particle size as finer particles preferentially adsorbed on the air–resin interface. The particle agglomeration leading to the foam collapse was observed at lower AC powder to sucrose weight ratios with the finer powders. The cell size (0.33–2.34 mm), foam density (0.1151–0.2281 g/cm3), and compressive strength (0.16–2.77 MPa) of the carbon foams depend on the AC particle size as well as the AC powder to sucrose weight ratio. The thermal conductivity of the carbon foams (0.036–0.049 W m−1 K−1) was much lower than that of the vitreous carbon foams of similar densities. The foams were fire resistant and amenable to machining with the conventional machines and tool.

Type
Articles
Copyright
Copyright © Materials Research Society 2015 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Gallego, N.C. and Klett, J.W.: Carbon foams for thermal management. Carbon 41(7), 1461 (2003).CrossRefGoogle Scholar
Mesalhy, O., Lafdi, K., and Elgafy, A.: Carbon foam matrices saturated with PCM for thermal protection purposes. Carbon 44(10), 2080 (2006).Google Scholar
Yu, Q., Straatman, A.G., and Thompson, B.E.: Carbon-foam finned tubes in air–water heat exchangers. Appl. Therm. Eng. 26(2–3), 131 (2006).CrossRefGoogle Scholar
Fang, Z., Li, C., Sun, J., Zhang, H., and Zhang, J.: The electromagnetic characteristics of carbon foams. Carbon 45(15), 2873 (2007).Google Scholar
Lafdi, K., Mesalhy, O., and Elgafy, A.: Graphite foams infiltrated with phase change materials as alternative materials for space and terrestrial thermal energy storage applications. Carbon 46(1), 159 (2008).CrossRefGoogle Scholar
Moglie, F., Micheli, D., Laurenzi, S., Marchetti, M., and Mariani Primiani, V.: Electromagnetic shielding performance of carbon foams. Carbon 50(5), 1972 (2012).Google Scholar
Beechem, T. and Lafdi, K.: Novel high strength graphitic foams. Carbon 44(8), 1548 (2006).CrossRefGoogle Scholar
Wang, M-X., Wang, C-Y., Li, T-Q., and Hu, Z-J.: Preparation and characterization of mesophase-pitch-based foam/natural graphite composites. Compos. Sci. Technol. 68(10–11), 2220 (2008).Google Scholar
Zhang, L. and Ma, J.: Processing and characterization of syntactic carbon foams containing hollow carbon microspheres. Carbon 47(6), 1451 (2009).CrossRefGoogle Scholar
Luo, R., Ni, Y., Li, J., Yang, C., and Wang, S.: The mechanical and thermal insulating properties of resin-derived carbon foams reinforced by K2Ti6O13 whiskers. Mater. Sci. Eng., A 528(4–5), 2023 (2011).Google Scholar
Prieto, R., Louis, E., and Molina, J.M.: Fabrication of mesophase pitch-derived open-pore carbon foams by replication processing. Carbon 50(5), 1904 (2012).Google Scholar
Prabhakaran, K., Singh, P., Gokhale, N., and Sharma, S.: Processing of sucrose to low density carbon foams. J. Mater. Sci. 42(11), 3894 (2007).Google Scholar
Jana, P. and Ganesan, V.: Synthesis, characterization and radionuclide (137Cs) trapping properties of a carbon foam. Carbon 47(13), 3001 (2009).Google Scholar
Tondi, G., Fierro, V., Pizzi, A., and Celzard, A.: Tannin-based carbon foams. Carbon 47(6), 1480 (2009).Google Scholar
Li, X., Basso, M.C., Braghiroli, F.L., Fierro, V., Pizzi, A., and Celzard, A.: Tailoring the structure of cellular vitreous carbon foams. Carbon 50(5), 2026 (2012).Google Scholar
Narasimman, R. and Prabhakaran, K.: Preparation of low density carbon foams by foaming molten sucrose using an aluminium nitrate blowing agent. Carbon 50(5), 1999 (2012).Google Scholar
Narasimman, R. and Prabhakaran, K.: Preparation of carbon foams by thermo-foaming of activated carbon powder dispersions in an aqueous sucrose resin. Carbon 50(15), 5583 (2012).Google Scholar
Deqing, W. and Ziyuan, S.: Effect of ceramic particles on cell size and wall thickness of aluminum foam. Mater. Sci. Eng., A 361(1–2), 45 (2003).Google Scholar
Dickinson, E., Ettelaie, R., Kostakis, T., and Murray, B.S.: Factors controlling the formation and stability of air bubbles stabilized by partially hydrophobic silica nanoparticles. Langmuir 20(20), 8517 (2004).Google Scholar
Binks, B.P. and Horozov, T.S.: Aqueous foams stabilized solely by silica nanoparticles. Angew. Chem., Int. Ed. 44(24), 3722 (2005).CrossRefGoogle ScholarPubMed
Gonzenbach, U.T., Studart, A.R., Tervoort, E., and Gauckler, L.J.: Ultrastable particle-stabilized foams. Angew. Chem., Int. Ed. 45(21), 3526 (2006).Google Scholar
Gonzenbach, U.T., Studart, A.R., Tervoort, E., and Gauckler, L.J.: Tailoring the microstructure of particle-stabilized wet foams. Langmuir 23(3), 1025 (2006).Google Scholar
Thareja, P., Ising, B.P., Kingston, S.J., and Velankar, S.S.: Polymer foams stabilized by particles adsorbed at the air/polymer interface. Macromol. Rapid Commun. 29(15), 1329 (2008).Google Scholar
Wong, J.C.H., Tervoort, E., Busato, S., Gonzenbach, U.T., Studart, A.R., Ermanni, P., and Gauckler, L.J.: Designing macroporous polymers from particle-stabilized foams. J. Mater. Chem. 20(27), 5628 (2010).CrossRefGoogle Scholar
Ma, C., Bi, X., Ngai, T., and Zhang, G.: Polyurethane-based nanoparticles as stabilizers for oil-in-water or water-in-oil Pickering emulsions. J. Mater. Chem. A 1(17), 5353 (2013).Google Scholar
Yang, Y., Wei, Z., Wang, C., and Tong, Z.: Lignin-based Pickering HIPEs for macroporous foams and their enhanced adsorption of copper(II) ions. Chem. Commun. 49(64), 71447146 (2013).CrossRefGoogle ScholarPubMed
Binks, B.P. and Lumsdon, S.O.: Influence of particle wettability on the type and stability of surfactant-free emulsions. Langmuir 16(23), 8622 (2000).Google Scholar
Shen, X-T., Li, K-Z., Li, H-J., Fu, Q-G., Li, S-P., and Deng, F.: The effect of zirconium carbide on ablation of carbon/carbon composites under an oxyacetylene flame. Corros. Sci. 53(1), 105 (2011).Google Scholar
Narasimman, R. and Prabhakaran, K.: Preparation of carbon foams with enhanced oxidation resistance by foaming molten sucrose using a boric acid blowing agent. Carbon 55(0), 305 (2013).Google Scholar
Gonzenbach, U.T., Studart, A.R., Tervoort, E., and Gauckler, L.J.: Stabilization of foams with inorganic colloidal particles. Langmuir 22(26), 10983 (2006).Google Scholar
Parfitt, G.D.: Dispersion of Powders in Liquid (Applied Science, London, UK, 1981).Google Scholar
Gibson, L.J. and Ashby, M.F.: Cellular Solids: Structure and Properties, 2nd ed. (Cambridge University Press, Cambridge, UK, 1997), pp. 175295.Google Scholar
Chen, Q., Baino, F., Spriano, S., Pugno, N.M., and Vitale-Brovarone, C.: Modelling of the strength–porosity relationship in glass-ceramic foam scaffolds for bone repair. J. Eur. Ceram. Soc. 34(11), 2663 (2014).Google Scholar
Stansberry, P.G., Stiller, A.H., and Zondlo, J.W.: Low-cost carbon foams for thermal protection and reinforcement applications. In Bridging the Centuries with SAMPE's Materials and Processes Technology : Long Beach Convention Center, Long Beach California, May 21–25, 2000, 1, (Taylor & Francis, US, 2000).Google Scholar
Supplementary material: File

Supplementary Material

Supplementary information supplied by authors.

Download Supplementary Material(File)
File 41.1 KB