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Oscillatory instability and rupture in a thin melt film on its crystal subject to freezing and melting

Published online by Cambridge University Press:  14 August 2007

M. BEERMAN  and
L. N. BRUSH
M. BEERMAN
Affiliation:
Department of Materials Science and Engineering, University of Washington, Seattle, WA 98195, USA
L. N. BRUSH
Affiliation:
Department of Materials Science and Engineering, University of Washington, Seattle, WA 98195, USA
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Abstract

Lubrication theory is used to derive a coupled pair of strongly nonlinear partial differential equations governing the evolution of interfaces separating a thin film of a pure melt from its crystalline phase and from a gas. The free melt–gas (MG) interface deforms in response to the local state of stress and the crystal–melt (CM) interface can deform by freezing and melting only. A linear stability analysis of a static, uniform film subject to the effects of MG interface capillary forces, thermocapillary forces, the latent heat of fusion, van der Waals attraction, heat transfer and solidification volume change effects, reveals stationary and oscillatory instabilities. The effect of a temperature gradient (by increasing the gas phase temperature) is to stabilize a film. As the temperature gradient is reduced, the onset of instability is oscillatory and is at a unique, finite wavenumber. Instability is oscillatory for all marginally stable, non-isothermal cases. Crystals with higher density than the melt are more stable, whereas crystals with lower density are less stable in the presence of an applied temperature gradient. Fully nonlinear numerical solutions show that oscillatory instabilities lead to rupture by growth of standing or travelling waves. Rupture times and the number of oscillations to rupture increase as the temperature gradient is increased. For stationary linearly unstable initial conditions, the CM interface retreats by melting away from the tip region of the encroaching MG interface due to a rise in the heat flux there as the film thins and nears rupture. Larger amplitude disturbances increase the maximum allowable temperature for instability, at a given wavenumber, and decrease the time to rupture at fixed temperature and wavenumber.

Type
Papers
Information
Journal of Fluid Mechanics , Volume 586 , 10 September 2007 , pp. 423 - 448
Copyright
Copyright © Cambridge University Press 2007

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