High-entropy composites (HECs) were subjected to severe straining by high-pressure torsion (HPT) to evaluate their influence on the evolution of microstructure and deformation behavior. Severe straining leads to a homogeneously strained microstructure and inhomogeneous micro-shear bands in these HECs. Nb addition in HECs varies the microstructure from single phase to eutectic, and the Vickers microhardness in HPT HECs increases to 7.45 GPa. Nb addition up to x = 0.80 in as-cast HECs improves the strength of these materials at the expense of its plasticity. Nevertheless, severe straining provides a better combination of strength and ductility without sacrificing its plasticity. Such improvement in properties is attributed to the evolved microstructural features, formation of “transformation-shear bands (T-SBs)” and “deformation-shear bands (D-SBs)” at severe straining. This assures the homogeneous deformation by shear banding and suggests that shear banding is the dominant deformation mechanism when the lamellar spacing becomes saturated upon severe straining.

This report summarizes a recent study demonstrating simple and rapid synthesis of a new Al–Mg alloy system and ultimately synthesizing a metal matrix nanocomposite, which was achieved by processing stacked disks of the two dissimilar metals by conventional high-pressure torsion (HPT) processing. The synthesized Al–Mg alloy system exhibits exceptionally high hardness through rapid diffusion bonding and simultaneous nucleation of intermetallic phases with increased numbers of HPT turns through 20, and improved plasticity was demonstrated by increasing strain rate sensitivity in the alloy system after post-deformation annealing. An additional experiment demonstrated that the alternate stacking of high numbers of dissimilar metal disks may produce a faster metal mixture during HPT. Metal combinations of Al–Cu, Al–Fe, and Al–Ti were processed by the same HPT procedure from separate pure metals to examine the feasibility of the processing technique. The microstructural analysis confirmed the capability of HPT for the formation of heterostructures across the disk diameters in these processed alloy systems. The HPT processing demonstrates a considerable potential for the joining and bonding of dissimilar metals at room temperature and the expeditious fabrication of a wide range of new metal systems.

In the present study, gradient microstructure and texture development in wedge-based severe plastic burnishing of oxygen-free high conductivity copper was investigated. Microstructural response and evolution of crystallographic texture in severe surface plastic deformation was shown to be controllable in terms of both magnitude and gradient through control of the incident wedge angle and burnishing parameters. Equiaxed ultra-fined grains and micro/nanoscale elongated grains were produced in the subsurface region, which is indicative of dynamic recrystallization at large strains in the subsurface. Subsurface regions exhibited a significant fraction of shear texture components along the 〈110〉 partial fibers. Texture evolution simulated using the visco-plastic self-consistent framework revealed variations in strain level controlling different mechanisms for rotation of these partial fibers from their ideal orientation. Controllability of subsurface properties and microstructure for such materials is briefly discussed. These results allude to fundamental limits in material processing by severe shear using scalable deformation configurations.

The microstructure evolution and mechanical properties of ultrafine-grained (UFG) Al sheets subjected to accumulative roll bonding (ARB) and subsequent cryorolling was studied. Cryorolling can suppress the dynamic softening of UFG Al sheets subjected to ARB at room temperature. After the third ARB pass, the grains are slightly refined as the number of ARB passes increases. However, the grains are significantly refined further during cryorolling. The grain size of 460 nm achieved after the third ARB pass is reduced to 290 nm after two cryorolling passes with total reduction ratio 80%. Sheets subjected to ARB + cryorolling show improved mechanical properties compared to only ARB-processed sheets due to a change in the fraction of high-angle boundaries and elongated grains. The deformation mechanism for ultrafine grains at room temperature is determined by grain boundary sliding or dislocation-based recovery, while it is governed by dislocation glide at cryogenic temperature.

Disks of commercial Al-1050 and ZK60A alloys were stacked together and then processed by conventional high-pressure torsion (HPT) through 1 and 5 turns at room temperature to investigate the synthesis of an Al–Mg alloy system. Measurements of microhardness and observations of the microstructures and local compositions after processing through 5 turns revealed the formation of an ultrafine multi-layered structure in the central region of the disk but with an intermetallic β-Al3Mg2 phase in the form of nano-layers in the nanostructured Al matrix near the edge of the disk. The activation energy for diffusion bonding of the Al and Mg phases was estimated and it is shown that this value is low and consistent with surface diffusion due to the very high density of vacancy-type defects introduced by HPT processing. The results demonstrate a significant potential for making use of HPT processing in the preparation of new alloy systems.

Austenitic 316L stainless steel can be used for orthopedic implants due to its biocompatibility and high corrosion resistance. Its range of applications in this field could be broadened by improving its wear and friction properties. Surface properties can be modified through surface hardening treatments. The effects of such treatments on the microstructure of the alloy were investigated here. Surface Mechanical Attrition Treatment (SMAT) is a surface treatment that enhances mechanical properties of the material surface by creating a thin nanocrystalline layer. After SMAT, some specimens underwent a plasma nitriding process to further enhance their surface properties. Using electron backscatter diffraction, transmission Kikuchi diffraction, energy dispersive spectroscopy, and transmission electron microscopy, the microstructural evolution of the stainless steel after these different surface treatments was characterized. Microstructural features investigated include thickness of the nanocrystalline layer, size of the grains within the nanocrystalline layer, and depth of diffusion of nitrogen atoms within the material.

To analyze nanocrystalline structures quantitatively in 3D, a novel method is presented based on electron diffraction. It allows determination of the average size and morphology of the coherently scattering domains (CSD) in a straightforward way without the need to prepare multiple sections. The method is applicable to all kinds of bulk nanocrystalline materials. As an example, the average size of the CSD in nanocrystalline FeAl made by severe plastic deformation is determined in 3D. Assuming ellipsoidal CSD, it is deduced that the CSD have a width of 19 ± 2 nm, a length of 18 ± 1 nm, and a height of 10 ± 1 nm.

Surface morphology and features of pure copper heavily deformed by equal channel angular pressing were studied by means of an atomic force microscope (AFM) and scanning electron microscope (SEM) techniques. Surface characterization helps to develop a better understanding of microstructure evolution of materials subjected to any kind of mechanical loading and thermal treatment. The main objectives of this study are to exploit the capabilities of AFM to accurately perform an analysis of the surface features of nano-structured copper subjected to plastic deformation and heat treatment; and examination of the mechanical characteristics influenced by material's microstructure. It is shown that the AFM technique can be extremely useful for the investigations of a surface topography of materials.