Palygorskite (Pal) shows great potential for physical, chemical and biological uses due to its colloidal, catalytic and adsorption properties. Pal mines, however, are facing the challenge of low-grade materials (5–15%), making it difficult to use Pal in emerging fields such as new materials, environmental protection and health. Therefore, there is an urgent need to develop an efficient method for separating and purifying Pal to obtain high purity levels. Hence, we have developed a dispersant-assisted rotating liquid film reactor separation strategy based on sodium hexametaphosphate as the dispersant. This strategy utilizes the double electron layer of Pal and the density difference between impurities to achieve effective disaggregation and purification of Pal bundles through the promotion of repulsive driving effects. Under optimal conditions, the purity of Pal can be increased from less than 10% to over 80%. This research presents a novel approach to the efficient refining of low-grade Pal. The crudely purified Pal’s adsorption capacity for methylene blue increased from 84.2 to 256.4 mg g–1.
