In this paper, we study a monotone process maintenance model for a multistate system with k working states and ℓ failure states. By making different assumptions, we can apply the model to a multistate deteriorating system as well as to a multistate improving system. We show that the monotone process model for a multistate system is equivalent to a geometric process model for a two-state system. Then, for both the deteriorating and the improving system, we analytically determine an optimal replacement policy for minimizing the long-run average cost per unit time.

In this paper, an inspection–repair–replacement (IRR) model for a deteriorating system with unobservable state is studied. Assume that the system state can only be diagnosed by inspection and an inspection is imperfect. After inspection, if the system is diagnosed as being in a down state, a minimal repair will be undertaken, otherwise we do nothing. Assume further that the system lifetime is a random variable having increasing failure rate. A feasible IRR policy is studied. An algorithm is then suggested for determining an optimal feasible IRR policy for minimizing the long-run average cost per unit time after a finite-step search.