Optimization is an important step in the design and development of a planar parallel manipulator. For optimization processes, workspace analysis is a crucial and preliminary objective. Generally, the workspace analysis for such manipulators is carried out using a non-dimensional approach. For planar parallel manipulators of two degrees of freedom (2-DOF), a non-dimensional workspace analysis is very advantageous. However, it becomes very difficult in the case of 3-DOF and higher DOF manipulators because of the complex shape of the workspace. In this study, the workspace shape is classified as a function of the geometric parameters, and the closed-form area expressions are derived for a constant orientation workspace of a three revolute–revolute–revolute (3-RRR) planar manipulator. The approach is also shown to be feasible for different orientations of a mobile platform. An optimization procedure for the design of planar 3-RRR manipulators is proposed for a prescribed workspace area. It is observed that the closed-form area expression for all the possible shapes of the workspace provides a larger solution space, which is further optimized considering singularity, mass of the manipulator, and a force transmission index.

The workspace is often a critical parameter for optimum design of parallel manipulators. Workspace shape and area are two important considerations under this. In this paper, 5-R and 3-RRR planar parallel manipulators having symmetric link lengths are considered for workspace analysis. Here, symmetric means that the lengths of the first and second links of the legs are the same in all branches. Workspace analysis for such manipulators is normally done in a nondimensional way. The determination of the workspace area is one of the important parameters in the optimum design of a manipulator, and the determination of the area in terms of nondimensional parameters is extremely difficult in the case of 3-DOF and higher-DOF manipulators. In this paper, a geometric method is presented to determine different workspace shapes and areas. Based on this, all possible shapes of workspace are presented for both 5-R and 3-RRR planar parallel manipulators. For each case, a geometrical relationship between the link lengths is determined. The geometric approach gives a closed-form expression for the area calculation, which is not possible when adopting a nondimensional approach. In addition, this approach provides relationships between workspace shape and area and link lengths.