The reduction of azo dyes to less toxic and more easily biodegradable amine derivatives is an effective strategy for the treatment of industrial wastewater. The present work aimed to study the reduction reaction of azo dye Congo red (CR) catalyzed by nanoparticles (NPs) of chromium oxides (Cr2O3NPs) immobilized on bentonite in the presence of NaBH4. Cr(III) ions were intercalated using ion exchange reactions to obtain Cr-bentonite, and then the immobilized chromium cations were treated using NaBH4 leading to the formation of Cr2O3NPs-bentonite. The physicochemical properties of the samples were investigated using X-ray diffraction (XRD), scanning electron microscopy/energy dispersive spectroscopy (SEM-EDS), atomic absorption spectrometry (AAS), UV–Visible diffuse reflectance (UV–Vis DR), and Fourier-transform infrared (FTIR) spectroscopy techniques. The results showed the formation of various chromium species, in which the most dominant were chromium oxide nanoparticles, on the bentonite surface with an average particle size between 20 and 35 nm. Line-scan analysis showed a reactive catalytic surface due to the excellent distribution of Cr on the bentonite surfaces. The best-performing catalyst, Cr2O3NPs-bentonite, displayed significant catalytic activity compared to the bentonite and Cr-bentonite materials, with a full reduction time of 630 s and a rate constant, kapp, equal to 0.034 s–1. The resulting products (benzidine and sodium 3, 4-diaminonaphthalene-1-sulfonate) from the catalytic reduction exhibited low toxicity compared to the CR dye; these products are easy to use in chemical synthesis. All results collected from this work indicated that this low-cost catalyst can be exploited to eliminate other dyes from the environment.

The hydrolysis of sodium borohydride (NaBH4) is a promising reaction with a possible practical application as a means of generating hydrogen. The efficiency of hydrogen production can be enhanced significantly by use of a catalyst during the reaction. Cobalt borides show significant catalytic activity, but unsupported CoB particles aggregate easily and are difficult to separate from the reaction medium for re-use. The objectives of the present study were to use halloysite (Hly) as a support material to increase the catalytic activity and reusability of a Co metal-based system and to investigate the binary effect of metal loading and reaction parameters on the hydrolysis of NaBH4. Catalysts were prepared by wet impregnation and chemical reduction. The surface morphology and structural properties of the prepared catalysts were characterized using N2 adsorption-desorption and the Brunauer-Emmet-Teller (BET) method, field emission scanning electron microscopy (FE-SEM), with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and inductively coupled plasma mass spectrometry (ICP-MS). Response surface methodology (RSM) was used to optimize metal loading and reaction conditions for the hydrogen-generation rate. Optimum reaction conditions were determined (using Design Expert 7.0 software) as 5.01 wt.% Co loading using a Co-B/Hly-supported catalyst, 0.44 M NaBH4, 10.66 mg catalyst, and at a reaction temperature of 39.96°C. The maximum hydrogen generation rate was 33,854 mL min−1 gCo−1 under these conditions.