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Published online by Cambridge University Press: 27 July 2021
Sensor integration as close to the process as possible provides advantages in the quality of the measurement results as well as the possibility to implement completely new sensor principles and to measure novel quantities of interest. Sensor integration at positions close to the process can be made possible, for example, through the development and application of Sensing Machine Elements (SME). In the first part of this contribution, a general sensor system model is proposed. It is based on the concept of measuring chains and allows the uniform description of functions and uncertainties within a conventional sensor or SME application. For this purpose, essential quantities are defined, which are required for a uniform understanding. In the second part, the presented sensor system model is applied to a load measuring strain gauge on a drive shaft. This enables the condition monitoring of the shaft and drive train by measuring the electrical resistance of the strain gauge and thus allowing conclusions about the acting drive torque. The individual functions and uncertainties of the strain gauge integration are presented in the system model. This example shows the applicability of the presented system model for sensors and SME.