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An analytic cost model for bound metal deposition

Published online by Cambridge University Press:  16 May 2024

Mikhailo Sartini ,
Iacopo Bianchi ,
Alessio Vita ,
Michele Germani  and
Marco Mandolini
Mikhailo Sartini
Affiliation:
Università Politecnica delle Marche, Italy
Iacopo Bianchi
Affiliation:
Università Politecnica delle Marche, Italy
Alessio Vita
Affiliation:
Università Politecnica delle Marche, Italy
Michele Germani
Affiliation:
Università Politecnica delle Marche, Italy
Marco Mandolini*
Affiliation:
Università Politecnica delle Marche, Italy
*
[email protected]

Abstract

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Metal material extrusion is a family of metal additive manufacturing that includes atomic diffusion additive manufacturing (ADAM) and bound metal deposition (BMD). In the literature, there are just a few cost models for ADAM and no one for BMD. The paper presents an analytic cost model for BMD. It considers the entire process: pre-processing, printing and post-processing. The total manufacturing cost is split into material, machine, labour, energy and consumables items. The cost model validation on a 3D-printed part determined an accuracy of 98%.

Keywords

design costingadditive manufacturingcost estimationmetal material extrusiondesign to cost
Type
Design for Additive Manufacturing
Information
Proceedings of the Design Society , Volume 4: DESIGN 2024 , May 2024 , pp. 1819 - 1828
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2024.

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