Hostname: page-component-78c5997874-fbnjt Total loading time: 0 Render date: 2024-11-03T08:34:00.653Z Has data issue: false hasContentIssue false

Nanocomposite Thin Film Coatings for Protection of Materials Surfaces

Published online by Cambridge University Press:  01 February 2011

R. Asmatulu
Affiliation:
Fiber & Electro Optics Research Center, Virginia Tech, Blacksburg, VA 24061
R.O. Claus
Affiliation:
Fiber & Electro Optics Research Center, Virginia Tech, Blacksburg, VA 24061 NanoSonic Inc., 1485 South Main Street, Blacksburg, VA 24060
J.B. Mecham
Affiliation:
NanoSonic Inc., 1485 South Main Street, Blacksburg, VA 24060
S.G. Corcoran
Affiliation:
Materials Science and Engineering Department, Virginia Tech, Blacksburg, VA 24061.
Y.X. Wang
Affiliation:
Fiber & Electro Optics Research Center, Virginia Tech, Blacksburg, VA 24061
Get access

Abstract

The present study deals with nanocomposite thin film coating, analysis and application steps for the corroding surfaces. Silica nanoparticles were incorporated into epoxy polymers, and then the obtained polymeric nanocomposites were sprayed on the Al coupons by a nozzle sprayer at different thicknesses. A urethane top layer was also coated on some of initially coated surfaces. Several electrochemical impedance spectroscopy (EIS) tests were conducted on the prepared samples using 0.5 M NaCl solution. The test results showed that the Al coupons coated by nanocomposites and urethane top coating gave the excellent corrosion resistance against the corrosion attack. As a result, it is assumed that the nanostructured coating system will allow military, private companies and government agencies to effectively protect the materials surfaces against corrosion.

Type
Research Article
Copyright
Copyright © Materials Research Society 2005

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1 Roberge, P.R.Handbook of Corrosion Engineering”, McGraw-Hill, New York, 2000.Google Scholar
2 Schweitzer, P.A.Atmospheric Degradation and Corrosion Control”, Marcel Dekker, Inc., New York, 1999.Google Scholar
3 Jones, D.Principles and Prevention of Corrosion - Second Edition”, Prenttice Hall, Upper Saddle River - NJ, 1996.Google Scholar
4http://www.corrosion-doctors.orgGoogle Scholar
5 Corfias, C., Pebere, N. and Lacabanne, C., “Characterization of Protective Coatings by Electrochemical Impedance Spectroscopy and a Thermostimulated Current Method: Influence of the Polymer binder”, Corrosion Science, 42(2000) 13371350.Google Scholar
6 Callister, W.D. JrMaterials Science and Engineering, An Introduction - Fifth EditionJohn Wiley and Son Inc., New York, 2000.Google Scholar
7 Grundmeier, G., Schmidt, W. and Stratmann, M.Corrosion Protection by Organic Coatings: Electrochemical Mechanism and Novel Methods of Investigation,” Electrochemical Acta 45 (2000) 25152533.Google Scholar
8 Scully, R.J. and Hensley, S.T.Lifetime Prediction for Organic Coatings on Steel and a Magnesium Alloy Using Electrochemical Impedance Methods”, Corrosion Science, Vol. 50, No: 9, Sep. 1994, p. 705716.Google Scholar
9 Chidambaram, D., Vasquez, M.J., Halada, G.P. and Clayton, C.R.Studies on the Repassivation Behavior of Aluminum and Aluminum Alloy Exposed to Chromate Solutions,” Surface and Interface Analysis, 2003, 35:226230.Google Scholar
10 Asmatulu, R. and Claus, R.O.Corrosion Protection of Materials Surfaces by Applying Nanotechnology Associated Studies,” Mat. Res. Soc. Symp. Proc. (MRS 2004 Spring Meeting - Boston) Vol. 788, pp. L11.44–L11.44.6.Google Scholar
11 Hamdy, A.S., Baccaria, A.M. and Temtchenko, T.Corrosion Protection of AA6061 T6 by Flouropolymer Coatings in NaCl Solution”, Surface and Coating Technology, 155(2002) 176183.Google Scholar
12 Metroke, T.L., Kachurian, O. and Knobbe, E.T.Spectroscopic and Corrosion Resistance Characterization of GLYMO-TEOS Ormosil Coating for Aluminum Alloy Corrosion Inhibition,” Progress in Organic Coatings, 44(202) 295305.Google Scholar
13 Hamdy, A.S., Baccaria, A.M. and Temtchenko, T.Corrosion Protection of AA6061 T6 by Flouropolymer Coatings in NaCl Solution”, Surface and Coating Technology, 155(2002) 176183.Google Scholar