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Direct-Write Printing of Silver Metallizations on Silicon Solar Cells

Published online by Cambridge University Press:  01 February 2011

C. J. Curtis
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
T. Rivkin
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
A. Miedaner
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
J. Alleman
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
J. Perkins
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
L. Smith
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
D. S. Ginley
Affiliation:
National Renewable Energy Laboratory, Golden, CO 80401
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Abstract

Direct-write technologies offer the potential for low-cost materials-efficient deposition of contact metallizations for photovoltaics. We report on the inkjet printing of metal organic decomposition (MOD) inks with and without nanoparticle additions. Near-bulk conductivity of printed and sprayed metal films has been achieved for Ag and Ag nanocomposites. Good adhesion and ohmic contacts with a measured contact resistance of 400μΩ•cm2 have been observed between the sprayed silver films and a heavily doped n-type layer of Si. Silver deposited using the MOD ink burns through the Si3N4 antireflection coating when annealed at 850°C to form an ohmic contact to the n-Si underneath. An active solar cell device was fabricated using a top contact that was spray printed using the Ag MOD ink. Inkjet printed films show adhesion differences as a function of the process temperature and solvent. Silver lines with good adhesion and conductivity have been printed on glass with 100 μm resolution.

Type
Research Article
Copyright
Copyright © Materials Research Society 2002

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