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Published online by Cambridge University Press: 31 January 2011
In this paper, we present the manufacturing process of a polymer microfluidic device which is currently being used to investigate wetting properties of nanostructured microchannels replicated in hydrophobic thermoplastic materials like cyclo-olefin co-polymer (COC), polypropylene (PP) or polymethylmetacrylate (PMMA). These devices feature large structural dynamics (feature sizes between 200 μm and 200 nm). The mold insert necessary was fabricated using a combination of precision machining with single-point diamond turning (SPDT).