Hostname: page-component-78c5997874-v9fdk Total loading time: 0 Render date: 2024-11-02T23:43:15.020Z Has data issue: false hasContentIssue false

Laser Direct-Write of Materials for Microelectronics Applications

Published online by Cambridge University Press:  10 February 2011

K. M. A. Rahman
Affiliation:
Potomac Photonics, Inc.4445 Nicole Drive Lanham, MD 20706
D. N. Wells
Affiliation:
Potomac Photonics, Inc.4445 Nicole Drive Lanham, MD 20706
M. T. Duignan
Affiliation:
Potomac Photonics, Inc.4445 Nicole Drive Lanham, MD 20706
Get access

Abstract

We demonstrate a laser direct-write method, a maskless process that transfers material directly from a ribbon to a substrate. This process offers the promise of fabricating passive electronic micro-components at a high speed with high spatial resolution. We are developing a workstation implementing this direct-write method, which integrates deposition, direct laser sintering, and micromachining capability on a single machine. Using this workstation we have deposited micro-patterns of conducting lines and resistors on alumina and polyimide substrates under ambient conditions that exhibit good electrical properties and substrate adhesion. From preliminary studies of laser sintering it was found that a wide range of sintering conditions may be used to arrive at silver conducting lines (∼60 µm × 10 µm) on alumina substrate with resistivity in the range of 5 to 10 times the resistivity of bulk silver. Preliminary results also indicate direct laser sintering of cermet resistor material can yield reproducible resistance values.

Type
Research Article
Copyright
Copyright © Materials Research Society 2000

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1 Bloembergen, N., in Laser Ablation: Mechanisms and Applications-IL, Ed. Miller, J.C. and Geohegan, D.B., AIP: New York, 1993, pp 310.Google Scholar
2 Materials Research Society Spring 2000 Meeting, Proceedings of Symposium V “Materials Development for Direct-Write Technologies,” San Francisco: April 23-27, 2000.Google Scholar
3 Pique, A., McGill, R.C.R.A., Chrisey, D.B., Callahan, J. and Mlsna, T.E., in Advances in Laser Ablation of Materials, Ed. Sing, R.K., Lowndes, D.H., Chrisey, D.B., Fogarassy, E. and Narayan, J., MRS, Warrendale: 1998, pp 375383.Google Scholar
4 Warren, W.L., “Overview of Commercial and Military Application Areas in Passive and Active Electronic Devices,” to be published.Google Scholar
5 Harper, C.A. and Sampson, R.M., Electronic Materials and Processes Handbook, 2nd Ed, McGraw-Hill: New York, 1993.Google Scholar
6 Kittl, J.A., Sanders, P.G., Aziz, M.J., Brunco, D.P. and Thompson, M.O., “Complete Experimental Test of Kinetic Models for Rapid Alloy Solidification,” to be published in Acta Materialia.Google Scholar