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Microstructure and mechanical property considerations in additive manufacturing of aluminum alloys

Published online by Cambridge University Press:  10 October 2016

Y. Ding
Affiliation:
Aluminum Research Centre–REGAL, Department of Mining and Materials Engineering, McGill University, Canada; [email protected]
J.A. Muñiz-Lerma
Affiliation:
Aluminum Research Centre–REGAL, Department of Mining and Materials Engineering, McGill University, Canada; [email protected]
M. Trask
Affiliation:
Aluminum Research Centre–REGAL, Department of Mining and Materials Engineering, McGill University, Canada; [email protected]
S. Chou
Affiliation:
Aluminum Research Centre–REGAL, Department of Mining and Materials Engineering, McGill University, Canada; [email protected]
A. Walker
Affiliation:
Aluminum Research Centre–REGAL, Department of Mining and Materials Engineering, McGill University, Canada; [email protected]
M. Brochu
Affiliation:
Department of Mining and Materials Engineering, McGill University, Canada; [email protected]
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Abstract

Aluminum alloys are in high demand for additive manufacturing (AM) processing. However, the physical properties of Al alloys are less favorable for the production of repeatable and reliable parts, with factors such as surface oxide scales, high thermal conductivity, and large solidification shrinkage. Despite these characteristics, processing strategies have been developed to overcome these hurdles. The objective of this article is to highlight the different microstructure–processing–properties characteristics for the three main families of aluminum alloys: pure, casting, and wrought chemistries. The article focuses on AM processes involving solidification, including powder bed and direct energy deposition for both powder and wire feedstock.

Type
Research Article
Copyright
Copyright © Materials Research Society 2016 

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