The challenges of a high temperature environment impose severe material performance constraints in terms of melting point, oxidation resistance and structural functionality. In metallic systems the multiphase microstructures that can be developed in the Mo-Si-B system and Nb silicide alloys offer useful options for high temperature applications. Since the alloy compositions that exhibit the lowest oxidation rate will most likely not yield optimum mechanical properties performance, it is important to develop robust and compatible oxidation resistant coatings. An effective strategy to achieve the necessary environmental resistance is based upon the use of an integrated Mo-Si-B based coating that is applied by a pack cementation process to develop an aluminoborosilica surface and in-situ diffusion barriers with self-healing characteristics for enhanced oxidation resistance. The environmental performance requires resistance not only to high temperature oxidation, but also resistance to water vapor, CMAS (calcia-magnesia-aluminosilica) attack, hot corrosion and thermal cycling. Under these extended environmental conditions the Mo-Si-B based coating exhibits robust performance.

For the improvement of oxidation resistance of Nb-based alloys, PdAl-B2 is expected as Al reservoir for Al2O3 surface layer because it is in equilibrium with Nbss (bcc) phase. However, PdAl forms cracks during casting caused by B2 -> β’ transformation. To suppress B2 -> β’ transformation, Rh, Ru and Ir were chosen as additive elements. It is found that bcc / B2 two-phase field in Nb-Pd-Ir-Al system is limited to be small fraction of Ir, while (Pd,Rh)Al-B2 is in equilibrium with bcc solid solution in a wide composition range and addition of Rh prevents occurrence of B2 -> β’ transformation. Composition range of (Pd,Ru)Al-B2 in equilibrium with bcc phase is wider than (Pd,Ir)Al-B2 but narrower than (Pd,Rh)Al-B2. Rh and Ru addition are also beneficial for improving eutectic temperature of Nb-bcc / B2 aluminide two-phase alloys.

Samples of Ni57-xNdxFe18Ga25 with x=2 and 4 were prepared in ribbon form by rapid quenching via melt spinning route. The samples were analyzed by X-ray diffraction (XRD), magnetic measurements and Mössbauer spectroscopy, both in the as-quenched form and after thermal annealing at 900 oC for 2 min and 400 °C for 2 hours. For x=2 the Nd atoms are completely dissolved in the Ni-Fe-Ga matrix, while for x=4 the additional occurrence of the secondary 2:17 phase could be resolved. These findings were supported by the analysis of hyperfine magnetic field distributions obtained from the non-linear least-squares fitting of the Mössbauer spectra.

Due to the rapid development of advanced additive manufacturing production routes in recent years, the demand of high-quality alloy powders is significantly increased. We studied gas-atomised spherical powders of several Nb-bearing γ-TiAl based alloys, Ti-45Al-10Nb and Ti-45Al-5Nb-xC in at.% (x = 0, 0.5, 0.75, and 1), which were produced using the plasma melting induction guided gas atomization (PIGA) technique. The phase constitution of different powder fractions was determined by synchrotron high-energy X-ray diffraction at the HEMS beamline DESY (Germany), as well as by SEM, EDX and EBSD measurements. Due to the high cooling rates in the range of 105 K/s, the powder particles mainly consist of hexagonal close packed α-Ti(Al) and body centred cubic β-Ti(Al)-phase. As the cooling rate depends on the particle size, considerable amounts of the β-phase were only found in the small powder fractions (< 45 μm). The total β-phase amount was generally higher in the alloy with a higher Nb content, and also the effect of carbon as a α2-stabilizer was observed. Dendritic cauliflower-like structures are more pronounced in bigger powder particles due to the slower solidification and thus a higher Nb depletion in the remaining melt.

Doping of Fe–Al–Nb alloys with boron results in precipitation of stable C14 Laves phase Nb(Fe,Al)2 instead of metastable Heusler phase Fe2AlNb as in case of the ternary system. The boron stimulated precipitation of the Laves phase leads to preferential precipitation of the Laves phase along grain boundaries and – with higher supersaturation of Nb in the Fe-Al matrix – to an even distribution of additional precipitates within the grains. Though these microstructures seem to be more favourable than in the boron-free alloys, which show an uneven distribution of rather large Laves phase precipitates, no marked strengthening effect by the Laves phase in the Fe–Al–Nb–B alloys is observed.

Light-weight alloys based on intermetallic titanium aluminides (TiAl) are structural materials considered for high-temperature applications, e.g. in aero engines or automotive engines. TiAl alloys of engineering interest consist of two phases, the γ-TiAl and the α2-Ti3Al-phase. Recent developments have led to the so-called TNM alloys (T = TiAl; N = Nb; M = Mo) with an Al-content of 43.5 at.%. These alloys also possess the disordered body centered cubic β-Ti(Al)-phase at elevated temperatures, which ensures a better hot-workability compared to conventional two-phase alloys. However, the relatively low Al content (< 45 at.%) limits the high-temperature capability due to reduced oxidation resistance. This impedes their application in a temperature range above 800°C. The present work shows how the fluorine effect counteracts this disadvantage due to the formation of a protective alumina layer. The performance of the TNM alloy with the nominal composition of Ti-43.5Al-4Nb-1Mo-0.1B (at.%) is compared with another TNM alloy variant containing additional elements, such as Si and C, and the so-called GE alloy (Ti-48Al-2Cr-2Nb; at.%), which is already in use for turbine blades. The results of isothermal and thermocyclic high-temperature exposure tests of untreated and fluorine treated specimens will be compared. The effect of composition and microstructure of the alloys on the oxidation behavior with and without fluorine treatment are discussed.