Hostname: page-component-78c5997874-j824f Total loading time: 0 Render date: 2024-11-02T22:00:36.246Z Has data issue: false hasContentIssue false

Experimental study of vortex flow induced by a vortex well in sand casting

Published online by Cambridge University Press:  04 November 2011

Get access

Abstract

Fluid flow phenomena are very closely related to the casting quality and surface finish of the cast part. In addition, the good quality of the casting product can be achieved by using an optimum gating system design. In this work, a vortex well, which is one of the important components of gating system design, is utilized in order to demonstrate its effectiveness in improving the mechanical and microstructure properties of the cast part. An X-ray radiography test was performed in order to investigate the porosity distribution in castings with different vortex well dimensions. The scatter of flexure strength results was quantified by Weibull statistics. Microstructure analysis was conducted by using a scanning electron microscope (SEM) to examine the microstructure of selected casting specimens produced from the vortex well design. By optimizing the vortex well design, porosity inside the casting was significantly reduced, while the mechanical strength and reliability of aluminum casting were further enhanced.

Type
Research Article
Copyright
© EDP Sciences, 2011

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Mcdavid, R.M., Dantzig, J.A., Metall. Mater. Trans. 29 (1997) 679-690
J. Campbell, Castings, Elsevier Butterworth-Heinemann, UK, 2003
Yeung, C.F., Zhao, H., Lee, W.B., Materials Characterization 40 (1998) 201-208
Hsu, F.Y., Jolly, M.R., Campbell, J., Int. J. Cast. Metal. Res. 19 (2006) 38-44
J. Campbell, Castings Practice: The 10 Rules of Castings, Elsevier Butterworth-Heinemann, UK, 2004
Dai, X., Yang, X., Campbell, J., Wood, J., Mater. Sci. Eng. A 354 (2003) 315-325
Ravi, K.R., Pillai, R.M., Amaranathan, K.R., Pai, B.C., Chakraborty, M., J. Alloys Compo. 456 (2008) 201-210
R.C. Voigt, Fillability of thin-wall steel casting, Final Report, The Pennsylvania State University, 2002
V.S. Zolotorevsky, N.A. Belov, M.V. Glazoff, Casting Aluminium Alloys, Elsevier, UK, 2007
Jiang, H., Bowen, J., Knott, F., J. Mater. Sci. 34 (1999) 719-725
Lewis, R.W., Postek, E.W., Han, Z., Gethin, D.T., Int. J. Numer. Methods for Heat & Fluid Flow 16 (2005) 539-572
Kocatepe, K., Mater. Design 28 (2007) 1767-1775
Rao, A.K.P., Dasa, K., Murty, B.S., Chakraborty, M., Wear 261 (2006) 133-139
Lewis, R.W., Ransing, R.S., Pao, W.K.S., Kulasegaram, K., Bonet, J., Int. J. Numerical Methods for Heat & Fluid Flow 14 (2004) 145-166
G.K. Cooper, Rapid Prototyping Techno- logy: Selection and Application, Marcell Dekker, Inc., USA, 2001