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Effect of Insert Groove Geometry on Chip Breaking Performance

Published online by Cambridge University Press:  19 August 2016

R.-Y. Kuo ,
J.-J. Junz Wang  and
R.-N. Lee
R.-Y. Kuo
Affiliation:
Department of Mechanical EngineeringNational Cheng Kung UniversityTainan, Taiwan
J.-J. Junz Wang*
Affiliation:
Department of Mechanical EngineeringNational Cheng Kung UniversityTainan, Taiwan
R.-N. Lee
Affiliation:
Department of Mechanical EngineeringNational Cheng Kung UniversityTainan, Taiwan
*
*Corresponding author ([email protected])
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Abstract

The insert groove geometry is an important part of turning tool design. In this article, a systematic design approach is presented for the chip breaker design in turning. The chip breaking ability of various groove geometry of a turning insert is investigated. The ratio of chip thickness to chip curl radius is taken as the index of chip breaking performance. Taguchi method is applied to analyze the contribution to chip breaking performance of each geometric parameter. Response surface methodology is then used to construct a predictive model evaluating the effect of turning conditions and groove geometry on chip breaking performance. The result of this study shows that the feed rate significantly affects chip breaking performance, and that insert with larger land angle, higher back wall and smaller groove is more effective in chip breaking. Among the parameters of the insert groove, the width of the groove has the greatest contribution to chip breaking than the others. The simulation results and predictions are validated by turning experiments.

Keywords

TurningInsert geometryChip breaking
Type
Research Article
Information
Journal of Mechanics , Volume 34 , Issue 1 , February 2018 , pp. 67 - 73
Copyright
Copyright © The Society of Theoretical and Applied Mechanics 2018 

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