Hostname: page-component-586b7cd67f-2brh9 Total loading time: 0 Render date: 2024-11-28T09:00:54.569Z Has data issue: false hasContentIssue false

Interface characteristics and mechanical behavior of metal inert-gas arc welded Mg–steel joints

Published online by Cambridge University Press:  16 February 2016

X.Y. Wang
Affiliation:
State Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, Changchun 130025, People's Republic of China
X.Y. Gu
Affiliation:
State Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, Changchun 130025, People's Republic of China
D.Q. Sun*
Affiliation:
State Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, Changchun 130025, People's Republic of China
C.Y. Xi
Affiliation:
State Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, Changchun 130025, People's Republic of China
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Dissimilar materials of S235JR steel and AZ31B Mg alloy were welded by metal inert-gas arc welding. Interface characteristics and mechanical behavior of intermetallic compound layer at the Mg/steel interface in the welded joint were investigated. The intermetallic compound layer was mainly made up of FeAl phase, which exhibited unequal thickness at different positions in the interface. The growth coefficient of FeAl intermetallic compound layer could be expressed as K = K0 exp(−Q/RT) with Q of 195 kJ/mol. The kinetics of growth of the intermetallic compound layer indicated that its formation and growth were mainly driven by elements diffusion, and hence the thickness of the layer was dependent on peak temperature and reaction time which were determined by welding parameters. The FeAl intermetallic compound layer with high hardness was the weak zone where cracks inclined to derive and propagate during tensile testing. The fracture surfaces displayed both brittle and ductile features.

Keywords

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Zhang, W., Sun, D., Han, L., Gao, W., and Qiu, X.: Characterization of intermetallic compounds in dissimilar material resistance spot welded joint of high strength steel and aluminum alloy. ISIJ Int. 51, 18701877 (2011).Google Scholar
Harooni, M., Carlson, B., and Kovacevic, R.: Dual-beam laser welding of AZ31B magnesium alloy in zero-gap lap joint configuration. Opt. & Las. Tech. 56, 247255 (2014).Google Scholar
Chen, S., Zhai, Z., Huang, J., Zhao, X., and Xiong, J.: Interface microstructure and fracture behavior of single/dual-beam laser welded steel-Al dissimilar joint produced with copper interlayer. Int. J. Adv. Manuf. Technol. 82, 631643 (2016).Google Scholar
Yao, Q., Luo, Z., Li, Y., Yan, F., and Duan, R.: Effect of electromagnetic stirring on the microstructures and mechanical properties of Mg alloy resistance spot weld. Mater. Des. 63, 200207(2014).Google Scholar
Cao, X., Jahazi, M., Immarigeon, J.P., and Wallance, W.: A review of laser welding techniques for magnesium alloys. J. Mater. Process. Technol. 171, 188204 (2006).Google Scholar
Nasiri, A.M. and Zhou, Y.: Effect of Zn interlayer on brazeability of AZ31B-Mg alloy to steel sheet. Sci. Technol. Weld. Joining 20, 155163 (2015).Google Scholar
Wahba, M. and Katayama, S.: Laser welding of AZ31B magnesium alloy to Zn-coated steel. Mater. Des. 35, 701706 (2011).Google Scholar
Elthalabawy, W. and Khan, T.: Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer. Mater. Charact. 61, 703712 (2010).Google Scholar
Yao, Z., Jiang, D., Pan, C., and Wang, X.: Analysis about the jointing status for dissimilar metals of steel with magnesium. AMM 233, 374379 (2012).Google Scholar
Tachibana, T., Hojo, S., Iwatani, S., Ogura, T., Nakagawa, S., Miyamoto, K., and Hirose, A.: Effects of zinc insert and Al content in Mg alloy on the bondability in dissimilar joints of steel and magnesium alloys. J. Jpn. Weld. Soc. 27, 183186 (2010).Google Scholar
Elthalabawy, W. and Khan, T.: Eutectic bonding of austenitic stainless steel 316L to magnesium alloy AZ31 using copper interlayer. Int. J. Adv. Manuf. Technol. 55, 235241 (2011).Google Scholar
Inoue, J., Koseki, T., Weinberger, T., Enzinger, N., and Schneider, C.: Characterization of interface of steel/magnesium FSW. Sci. Technol. Weld. Joining 16, 100107 (2011).Google Scholar
Chen, Y.C. and Nakata, K.: Friction stir lap welding of magnesium alloy and zinc-coated steel. Mater. Trans., JIM 50, 25982603 (2009).Google Scholar
Wei, Y., Li, J., Xiong, J., Huang, F., and Zhang, F.: Microstructures and mechanical properties of magnesium alloy and stainless steel weld-joint made by friction stir lap welding. Mater. Des. 33, 111114 (2012).Google Scholar
Liyanage, T., Kilbourne, J., Gerlich, A.P., and North, T.H.: Joint formation in dissimilar Al alloy/steel and Mg alloy/steel friction stir spot welds. Sci. Technol. Weld. Joining 14, 500508 (2009).Google Scholar
Liu, L., Xiao, L., Feng, J., Tian, Y., Zhou, S., and Zhou, Y.: The mechanisms of resistance spot welding of magnesium to steel. Metall. Mater. Trans. A 41, 26512661 (2010).Google Scholar
Liu, L., Xiao, L., Feng, J., Li, L., Esmaeili, S., and Zhou, Y.: Bonding of immiscible Mg and Fe via a nanoscale Fe2Al5 transition layer. Scripta Mater. 65, 982985 (2011).Google Scholar
Qi, X. and Song, G.: Interfacial structure of the joints between magnesium alloy and mild steel with nickel as interlayer by hybrid laser-TIG welding. Mater. Des. 31, 605609 (2010).Google Scholar
Liu, L. and Zhao, X.: Study on the weld joint of Mg alloy and steel by laser-GTA hybrid welding. Mater. Charact. 59, 12791284 (2008).Google Scholar
Liu, L. and Qi, X.: Effects of copper addition on microstructure and strength of the hybrid laser-TIG welded joints between magnesium alloy and mild steel. J. Mater. Sci. 44, 57255731 (2009).Google Scholar
Liu, L. and Qi, X.: Strengthening effect of nickel and copper interlayers on hybrid laser-TIG welded joints between magnesium alloy and mild steel. Mater. Des. 31, 39603963 (2010).Google Scholar
Miao, Y., Han, D., Yao, J., and Li, F.: Effect of laser offsets on joint performance of laser penetration brazing for Mg alloy and steel. Mater. Des. 31, 31213126 (2010).Google Scholar
Miao, Y., Han, D., Yao, J., and Li, F.: Microstructure and interface characteristics of laser penetration brazed Mg alloy and steel. Sci. Technol. Weld. Joining 15, 97103 (2010).Google Scholar
Dong, H., Liao, C., and Yang, L.: Microstructure and mechanical properties of AZ31B magnesium alloy gas metal arc weld. Trans. Nonferrous Met. Soc. China 22, 13361341 (2012).Google Scholar
Tay, K.M. and Butler, C.: Modelling and optimizing of a MIG welding process—A case study using experimental designs and neural networks. Qual. Reliab. Eng. Int. 13, 6170 (1997).Google Scholar
Kattner, U.R., Massalski, T.B., and Baker, H.: Binary alloy phase diagrams (American Society for Metals, Ohio, 1990); p. 1.Google Scholar
Cheng, L.Z. and Zhang, Y.H.: Physical Chemistry (Shanghai Science & Technology Press, Shanghai, 2007); p. 3.Google Scholar
Kobayashi, S., Yakou, T., Kobayashi, S., and Yakou, T.: Control of intermetallic compound layers at interface between steel and aluminum by diffusion-treatment. Mater. Sci. Eng., A 338, 4453 (2002).Google Scholar
Tanaka, Y. and Kajihara, M.: Kinetics of isothermal reactive diffusion between solid Fe and liquid Al. J. Mater. Sci. 45, 56765684 (2010).Google Scholar
Wang, X., Sun, D., Yin, S., and Dong, Y.: Microstructures and mechanical properties of metal inert-gas arc welded Mg-steel dissimilar joints. Trans. Nonferrous Met. Soc. China 25, 25332542 (2015).Google Scholar