Hostname: page-component-cd9895bd7-dzt6s Total loading time: 0 Render date: 2024-12-27T11:04:02.618Z Has data issue: false hasContentIssue false
  • English
  • Français

The influence of Nb on hot corrosion behavior of Ni-based superalloy at 800 °C in a mixture of Na2SO4–NaCl

Published online by Cambridge University Press:  20 October 2014

Fei Weng ,
Huijun Yu ,
Kai Wan  and
Chuanzhong Chen
Fei Weng
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science and Engineering, Shandong University, Ji'nan 250061, Shandong, People's Republic of China
Huijun Yu*
Affiliation:
Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), School of Mechanical Engineering, Shandong University, Ji'nan 250061, Shandong, People's Republic of China
Kai Wan
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science and Engineering, Shandong University, Ji'nan 250061, Shandong, People's Republic of China
Chuanzhong Chen*
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science and Engineering, Shandong University, Ji'nan 250061, Shandong, People's Republic of China
*
a)Address all correspondence to these authors. e-mail: [email protected]
b)e-mail: [email protected]
Get access

Abstract

New-type Ni-based superalloys with and without Nb were designed in this study. Their hot corrosion behaviors were investigated at 800 °C with the deposition of a mixture of Na2SO4 and NaCl. The corrosion kinetics was studied by thermogravimetry. Microstructure of the corrosion scales was studied by SEM and the phase constituent was analyzed by XRD. Results showed that the corrosion kinetics followed approximately parabolic law. The corrosion scales on the two Ni-based alloys were comprised of Cr2O3, Al2O3, TiO2, and NiCr2O4. NiO was only detected in the scale on alloy without Nb. Nb2O5 appeared with the addition of 2.0 wt% Nb. No sulfide emerged in the scales. The corrosion scales both exhibited a layered structure. With Nb addition, the hot corrosion resistance of the alloy was notably improved. The action mechanism of Nb was investigated extensively in this study.

Keywords

Ni-based superalloyniobiumhot corrosionoxidation kinetic
Type
Articles
Information
Journal of Materials Research , Volume 29 , Issue 21 , 14 November 2014 , pp. 2596 - 2603
Copyright
Copyright © Materials Research Society 2014 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Yeh, A., Sato, A., Kobayashi, T., and Harada, H.: On the creep and phase stability of advanced Ni-base single crystal superalloys. Mater. Sci. Eng., A 490, 445 (2008).CrossRefGoogle Scholar
Caron, P. and Khan, T.: Evolution of Ni-based superalloys for single crystal gas turbine blade applications. Aerosp. Sci. Technol. 3, 513 (1999).CrossRefGoogle Scholar
Ezugwu, E.O.: Key improvements in the machining of difficult-to-cut aerospace superalloys. Int. J. Mach. Tool Manuf. 45, 1353 (2005).Google Scholar
Sidky, P.S. and Hocking, M.G.: The hot corrosion of Ni-based ternary alloys and superalloys for application in gas turbines employing residual fuels. Corros. Sci. 27, 499 (1987).CrossRefGoogle Scholar
Sidhu, T.S., Agrawal, R.D., and Prakash, S.: Hot corrosion of some superalloys and role of high-velocity oxy-fuel spray coatings – A review. Surf. Coat. Technol. 198, 441 (2005).CrossRefGoogle Scholar
Meier, G.H.: A review of advances in high-temperature corrosion. Mater. Sci. Eng., A 120, 1 (1989).CrossRefGoogle Scholar
Suzuki, A., Wu, F., Murakami, H., and Imai, H.: High temperature characteristics of Ir-Ta coated and aluminized Ni-base single crystal superalloys. Sci. Technol. Adv. Mater. 5, 555 (2004).CrossRefGoogle Scholar
Wang, J., Zhou, L., Sheng, L., and Guo, J.: The microstructure evolution and its effect on the mechanical properties of a hot-corrosion resistant Ni-based superalloy during long-term thermal exposure. Mater. Des. 39, 55 (2012).CrossRefGoogle Scholar
Goebel, J.A., Pettit, F.S., and Goward, G.W.: Mechanisms for the hot corrosion of nickel-base alloys. Metall. Trans. 4, 261 (1973).CrossRefGoogle Scholar
Lu, J., Zhu, S., and Wang, F.: High temperature corrosion behavior of an AIP NiCoCrAlY coating modified by aluminizing. Surf. Coat. Technol. 205, 5053 (2011).CrossRefGoogle Scholar
Jiang, S.M., Peng, X., Bao, Z.B., Liu, S.C., Wang, Q.M., Gong, J., and Sun, C.: Preparation and hot corrosion behaviour of a MCrAlY + AlSiY composite coating. Corros. Sci. 50, 3213 (2008).CrossRefGoogle Scholar
Wortman, D.J., Fryxell, R.E., Luthra, K.L., and Bergman, P.A.: Mechanism of low temperature hot corrosion: Burner rig studies. Thin Solid Films 64, 281 (1979).CrossRefGoogle Scholar
Gesmundo, F. and Viani, F.: The mechanism of the low-temperature hot corrosion of pure iron and manganese at 600-800 °C. Mater. Chem. Phys. 20, 513 (1988).CrossRefGoogle Scholar
Iacoviello, F., Boniardi, M., and La Vecchia, G.M.: Fatigue crack propagation in austeno-ferritic duplex stainless steel 22Cr5Ni. Int. J. Fatigue 21, 957 (1999).CrossRefGoogle Scholar
Pedraza, F., Reffass, M., Balmain, J., Bonnet, G., and Dinhut, J.F.: High-temperature oxidation behavior of low-energy high-flux nitrided Ni and Ni-20% Cr substrates. Mater. Sci. Eng., A 357, 355 (2003).CrossRefGoogle Scholar
Hocking, M.G. and Vasantasree, V.: Hot corrosion of Ni–Cr alloys in SO2/O2 atmospheres-II. Visual observations, analyses and mechanisms. Corros. Sci. 16, 279 (1976).CrossRefGoogle Scholar
Vasantasree, V. and Hocking, M.G.: Hot corrosion of Ni-Cr alloys in SO2+O2 atmospheres-I. Corrosion kinetics. Corros. Sci. 16, 261 (1976).CrossRefGoogle Scholar
Kusabiraki, K. and Guo, X.P.: Hot corrosion of the Ni-20%Cr alloy and waspaloy immersed in Na2SO4. Tetsu to Hagane 93, 498 (2007).CrossRefGoogle Scholar
Ou, X.M., Sun, Z., Sun, M., and Zou, D.L.: Hot-corrosion mechanism of Ni-Cr coatings at 650 °C under different simulated corrosion conditions. J. China Univ. Min. Technol. 18, 444 (2008).CrossRefGoogle Scholar
Lu, X.D., Tian, S.G., Shui, L., and Yu, X.F.: Hot corrosion behaviors of Ni-14%Cr alloys in molten sulfate. Rare Met. Mater. Eng. 38, 17 (2009).Google Scholar
Mahesh, R.A., Jayaganthan, R., and Prakash, S.: Oxidation behavior of HVOF sprayed Ni-5Al coatings deposited on Ni- and Fe-based superalloys under cyclic condition. Mater. Sci. Eng., A 475, 327 (2008).CrossRefGoogle Scholar
Ma, X.X., He, Y.D., Wang, D.R., and Zhang, J.: Superior high-temperature oxidation resistance of a novel (Al2O3-Y2O3)/Pt laminated coating. Appl. Surf. Sci. 258, 4733 (2012).CrossRefGoogle Scholar
Niu, Y., Zhang, X.J., Wu, Y., and Gesmundo, F.: The third-element effect in the oxidation of Ni-xCr-7Al (x=0, 5, 10, 15 at.%) alloys in 1 atm O2 at 900-1000 °C. Corros. Sci. 48, 4020 (2006).CrossRefGoogle Scholar
Rhys-Jones, T.N. and Swindells, N.: The high temperature corrosion of a commercial aluminide coating on IN738-LC and MarMOO2 at 700 °C and 830 °C. Corros. Sci. 25, 559 (1985).CrossRefGoogle Scholar
Mahesh, R.A., Jayaganthan, R., and Prakash, S.: A study on hot corrosion behaviour of Ni-5Al coatings on Ni- and Fe-based superalloys in an aggressive environment at 900 °C. J. Alloy. Compd. 460, 220 (2008).CrossRefGoogle Scholar
Hara, M., Okumura, H., Nakagawa, T., Sato, Y., and Shinata, Y.: Effect of pre-oxidation on hot corrosion of Ni-Cr-Al alloy in molten Na2SO4-NaCl. J. Jpn. Inst. Met. 59, 1259 (1995).CrossRefGoogle Scholar
Yang, X., Peng, X., and Wang, F.: Hot corrosion of a novel electrodeposited Ni-6Cr-7Al nanocomposite under molten (0.9Na, 0.1K)2SO4 at 900 °C. Scr. Mater. 56, 891 (2007).CrossRefGoogle Scholar
Takizawa, Y. and Sugahara, K.: Corrosion-resistant Ni-Cr-Mo alloys in hot concentrated sulphuric acid with active carbon. Mater. Sci. Eng., A 198, 145 (1995).CrossRefGoogle Scholar
Badwe, S., Raja, K.S., and Misra, M.: A study of corrosion behavior of Ni-22Cr-13Mo-3W alloy under hygroscopic salt deposits on hot surface. Electrochim. Acta 51, 5836 (2006).CrossRefGoogle Scholar
Strangman, T.E., Felten, E.J., and Ulion, N.E.: High temperature oxidation resistant coatings for the directionally solidified Ni-Nb-Cr-Al eutectic superalloy. Am. Ceram. Soc. Bull. 56, 700 (1977).Google Scholar
Elliott, P. and Hampton, A.F.: The influence of ternary additions of W, Mo, Ti, Ta, and Nb on the isothermal and cyclic oxidation of Ni-10Cr alloy. Oxid. Met. 14, 449 (1980).CrossRefGoogle Scholar
Zeng, K.J., Jin, Z.P., and Huang, P.Y.: The effect of Nb on the hot corrosion behaviour of Ni-base superalloy. Z. Metallkd. 80, 129 (1989).Google Scholar
Xu, J., Zhao, X.Q., and Gong, S.K.: The influence of Nb diffusion on the oxidation behavior of TiNiAlNb alloys with different Ti/Ni ratio. Mater. Sci. Eng., A 458, 381 (2007).CrossRefGoogle Scholar
Pérez, P., Haanappel, V.A.C., and Stroosnijder, M.F.: The effect of niobium on the oxidation behaviour of titanium in N2/20% O2 atmospheres. Mater. Sci. Eng. A 284, 126 (2000).CrossRefGoogle Scholar
Zhang, Y.G., Li, X.Y., Chen, C.Q., Wang, W., and Ji, V.: The influence of Nb ion implantation upon oxidation behavior and hardness of a Ti-48 at.% Al alloy. Surf. Coat. Technol. 100, 214 (1998).CrossRefGoogle Scholar
Moricca, M.D.P. and Varma, S.K.: Isothermal oxidation behaviour of Nb-W-Cr alloys. Corros. Sci. 52, 2964 (2010).CrossRefGoogle Scholar
Li, W.J., Liu, Y., Wang, Y., Han, C., and Tang, H.P.: Hot corrosion behavior of Ni-16Cr-xAl based alloys in mixture of Na2SO4-NaCl at 600 °C. Trans. Nonferrous Met. Soc. China 21, 2617 (2011).CrossRefGoogle Scholar
Johnson, J.B., Nicholls, J.R., Hurst, R.C., and Hancock, P.: The mechanical properties of surface scales on nickel-base superalloys-II. Contaminant corrosion. Corros. Sci. 18, 543 (1978).CrossRefGoogle Scholar
Tang, Z.L., Wang, F.H., and Wu, W.T.: Effect of a sputtered TiAlCr coating on the oxidation resistance of TiAl intermetallic compound. Oxid. Met. 48, 511 (1997).CrossRefGoogle Scholar
Mckee, D.W., Shores, D.A., and Luthra, K.L.: The effect of SO2 and NaCl on high temperature hot corrosion. J. Electrochem. Soc. 125, 411 (1978).CrossRefGoogle Scholar
Kantor, B., Mason, C., D'Souza, N., Dong, H.B., and Green, N.R.: Influence of Al and Nb on castability of a Ni-base superalloy, IN713LC. Int. J. Cast Met. Res. 22, 62 (2009).CrossRefGoogle Scholar