Hostname: page-component-78c5997874-s2hrs Total loading time: 0 Render date: 2024-11-15T21:17:43.033Z Has data issue: false hasContentIssue false
  • English
  • Français

A comparative analysis of sound absorption performance of ZL104/aluminum fiber composite foam

Published online by Cambridge University Press:  20 September 2019

Yingwu Wang ,
Xiaoqing Zuo Open the ORCID record for Xiaoqing Zuo [Opens in a new window] ,
Dehao Kong  and
Yun Zhou
Yingwu Wang
Affiliation:
School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
Xiaoqing Zuo*
Affiliation:
School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
Dehao Kong
Affiliation:
School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
Yun Zhou
Affiliation:
School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

ZL104 alloy foam and ZL104 alloy/aluminum fiber composite foams with a porosity of 71–90% were prepared by an infiltration casting method. The pore structure and the sound absorption properties of these two kinds of foams were studied. The results show that fibers partially embedded in the porous pore walls and partially extending out of the pore in the composite foams. The sound absorption coefficient of the foams has a sound absorption peak and a sound absorption trough with increasing frequency. The fiber composite foam possesses better sound absorption properties compared with the alloy foam. As porosity, fiber diameter, and fiber content increases, the average sound absorption coefficient of the composite foam first increases and then decreases. The average sound absorption coefficient (0.88) of the composite foam with a fiber content of 5 vol%, a fiber diameter of 0.1 mm, and a porosity of 82% increased 10% compared with that of the alloy foam. The surface roughness and specific surface area of the foam increase after fiber compounding, and the sound wave drives the fibers to vibrate to enlarge the consumption of sound energy.

Keywords

infiltration castingZL104 alloy/aluminum fiber composite foamZL104 alloy foampore structuresound absorption performance
Type
Article
Information
Journal of Materials Research , Volume 34 , Issue 21 , 14 November 2019 , pp. 3717 - 3724
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Soni, B. and Biswas, S.: Effects of cell parameters at low strain rates on the mechanical properties of metallic foams of Al and 7075-T6 alloy processed by pressurized infiltration casting method. J. Mater. Res. 33, 3418 (2018).Google Scholar
Gibson, L.J. and Ashby, M.F.: Cellular Solids: Structure and Properties, 2nd ed. (Cambridge University Press, Cambridge, England, 2000); p. 74.Google Scholar
Banhart, J.: Manufacture, characterisation and application of cellar metals and metal foams. Prog. Mater. Sci. 46, 559 (2001).CrossRefGoogle Scholar
Banhart, J.: Metal foam: Production and stability. Adv. Eng. Mater. 8, 781 (2006).CrossRefGoogle Scholar
Wang, H., Yang, D.H., He, S.Y., and He, D.P.: Fabrication of open-cell al foam core sandwich by vibration aided liquid phase bonding method and its mechanical properties. J. Mater. Sci. Technol. 26, 423 (2010).CrossRefGoogle Scholar
Liu, P.S., Li, T.F., Fu, C., and Lv, M.: Applications of porous metal materials. J. Funct. Biomater. 32, 12 (2001).Google Scholar
Kim, S.Y., Park, S.H., Um, Y.S., and Hur, B.Y.: Sound absorption properties of Al foam. Mater. Sci. Forum 486–487, 468 (2005).CrossRefGoogle Scholar
Han, F.S., Seiffert, G., Zhao, Y.Y., and Gibbs, B.: Acoustic absorption behaviour of an open-celled aluminum foam. J. Phys. D: Appl. Phys. 36, 294 (2003).CrossRefGoogle Scholar
Arenas, J.P. and Crocker, M.J.: Recent trends in porous sound-absorbing materials. Sound Vib. 44, 12 (2010).Google Scholar
Lu, T.J. and Wang, X.L.: Optimized acoustic properties of cellular solids. J. Acoust. Soc. Am. 106, 756 (1999).Google Scholar
Lu, T.J., Chen, F., and He, D.: Sound absorption of cellular metals with semiopen cells. J. Acoust. Soc. Am. 108, 1697 (2000).CrossRefGoogle ScholarPubMed
Dupere, I.D.J., Dowling, A.P., and Lu, T.J.: The absorption of sound in cellular foams. Int. Mech. Eng. Congr., 60618 (2004). doi: 10.1115/IMECE2004-60618.Google Scholar
Han, F., Zhu, Z., and Liu, C.: Examination of acoustic properties of cellular solids. Acta Acust. 84, 573 (1998).Google Scholar
Zhang, B. and Chen, T.N.: Calculation of sound absorption characteristics of porous sintered fiber metal. Appl. Acoust. 70, 337 (2009).Google Scholar
Chen, W.H., Chen, T.N., Xin, F.X., Wang, X.P., Du, X.W., and Lu, T.J.: Modeling of sound absorption based on the fractal microstructures of porous fibrous metals. Mater. Des. 105, 386 (2016).CrossRefGoogle Scholar
Zheng, M.J., Chen, F., and He, D.P.: Air sound absorption property of porous aluminum. Mater. Mech. Eng. 30, 39 (2006).Google Scholar
Wang, X.P., Li, Y.G., Chen, T.N., and Ying, Z.P.: Research on the sound absorption characteristics of porous metal materials at high sound pressure levels. Adv. Mech. Eng. 7, 1 (2015).Google Scholar
Han, F.S., Seiffert, G., Zhao, Y.Y., and Gibbs, B.: Acoustic absorption behaviour of an open-celled aluminum foam. J. Phys. 36, 294 (2003).Google Scholar
Byakova, A., Gnyloskurenko, S., Bezim’yanny, Y., and Nakamura, T.: Closed-cell aluminum foam of improved sound absorption ability: Manufacture and properties. Metals 4, 445 (2014).CrossRefGoogle Scholar
Ao, Q.B., Wang, J.Z., Tang, H.P., Zhi, H., Ma, J., and Bao, T.F.: Sound absorption characteristics and structure optimization of porous metal fibrous materials. Rare Met. Mater. Eng. 44, 2646 (2015).Google Scholar
Wang, F., Wang, L.C., Wu, J.G., and You, X.H.: Sound absorption property of open pore aluminum foams. Res. Dev. 4, 31 (2007).Google Scholar
Li, Y.J., Wang, X.F., Wang, X.F., Ren, Y.L., Han, F.H., and Wen, C.: Sound absorption characteristics of aluminum foam with spherical cells. J. Appl. Phys. 110, 113525 (2011).CrossRefGoogle Scholar
Chen, W.J., Liu, S.T., Tong, L.Y., and Li, S.: Design of multi-layered porous fibrous metals for optimal sound absorption in the low frequency range. Theor. Appl. Mech. Lett. 6, 42 (2016).CrossRefGoogle Scholar
Xie, X.Y., Zuo, X.Q., Wang, Y.W., Zhong, Z.L., and Dong, X.R.: Sound absorption properties of Al–Si12 foams with particular pore structures. Rare Met. Mater. Eng. 42, 1649 (2013).Google Scholar
Zhu, J.L., Sun, J., Tang, H.P., Wang, J.Z., Ao, Q.B., Bao, T.F., and Song, W.D.: Gradient-structural optimization of metal fiber porous materials for sound absorption. Powder Technol. 301, 1235 (2016).CrossRefGoogle Scholar
Degischer, H.P. and Kriszt, B.: Handbook of Cellular Metals: Production, Processing, Application (John Wiley & Sons Inc., New Jersey, 2002); p. 187.CrossRefGoogle Scholar
Tevatia, A. and Srivastava, S.K.: Modified shear lag theory based fatigue crack growth life prediction model for short-fiber reinforced metal matrix composites. Int. J. Fatigue 70, 123 (2015).CrossRefGoogle Scholar
Olbricht, J., Yawny, A., Young, M.L., and Eggeler, G.: Mechanical and microstructural observations during compression creep of a short fiber reinforced AlMg metal matrix composite. Mater. Sci. Eng., A 510, 407 (2009).CrossRefGoogle Scholar
McWilliams, B., Yu, J., Klier, E., and Yen, C.F.: Mechanical response of discontinuous ceramic fiber reinforced metal matrix composites under quasi-static and dynamic loadings. Mater. Sci. Eng., A 590, 21 (2014).CrossRefGoogle Scholar
Navacerrada, M.A., Fernández, P., Díaz, C., and Pedrero, A.: Thermal and acoustic properties of aluminum foams manufactured by the infiltration process. Appl. Acoust. 74, 496 (2013).CrossRefGoogle Scholar
Li, Y.J., Li, Z.D., and Han, F.S.: Air flow resistance and sound absorption behavior of open-celled aluminum foams with spherical cells. Procedia Mater. Sci. 4, 187 (2014).CrossRefGoogle Scholar
Liu, P.S., Qing, H.B., and Hou, H.L.: Primary investigation on sound absorption performance of highly porous titanium foams. Mater. Des. 85, 275 (2015).CrossRefGoogle Scholar
Zuo, X.Q., Zhang, F.J., Kong, D.H., Zhou, Y., Luo, X.X., Lu, J.S., and Liu, R.P.: Method for preparing high porosity aluminum alloy/aluminum core alumina fiber composite foam. Patent No. CN201710102646.4, Kunming University of Science and Technology, China, 2017.Google Scholar
Ma, D.Y.: Acoustic Manual (Science Press, Beijing, 2004); p. 760.Google Scholar
Xi, Z.P. and Tang, H.P.: Sintered Metal Porous Materials (Metallurgical Industry Press, Beijing, 2009); p. 86.Google Scholar
Allard, J.F.: Propagation of Sound in Porous Media (Elsevier Applied Science, Rotterdam, 1994).Google Scholar
Allard, J.F. and Atalla, N.: Propagation of Sound in Porous Media: Modelling Sound Absorbing Materials (A John Wiley and Sons, Hoboken, 2009); p. 45.CrossRefGoogle Scholar
Raymond Chu, K.M., Naguib, H.E., and Atalla, N.: Synthesis and characterization of open-cell foams for sound absorption with rotational molding method. Polym. Eng. Sci. 49, 1744 (2009).Google Scholar
Bies, D.A. and Hansen, C.H.: Flow resistance information for acoustical design. Appl. Acoust. 13, 357 (1980).CrossRefGoogle Scholar
Supplementary material: Image

Wang et al. supplementary material

Wang et al. supplementary material 1

Download Wang et al. supplementary material(Image)
Image 5.6 MB
Supplementary material: File

Wang et al. supplementary material

Wang et al. supplementary material 2

Download Wang et al. supplementary material(File)
File 7.9 MB