Hostname: page-component-586b7cd67f-g8jcs Total loading time: 0 Render date: 2024-11-24T18:49:09.806Z Has data issue: false hasContentIssue false
  • English
  • Français

Combustion joining of refractory materials: Carbon–carbon composites

Published online by Cambridge University Press:  31 January 2011

Jeremiah D.E. White ,
Allen H. Simpson ,
Alexander S. Shteinberg  and
Alexander S. Mukasyan
Jeremiah D.E. White
Affiliation:
Department of Chemical and Biomolecular Engineering, University of Notre Dame, Notre Dame, Indiana 46556
Allen H. Simpson
Affiliation:
Honeywell Aerospace, South Bend, Indiana 46628
Alexander S. Shteinberg
Affiliation:
ALOFT, Berkeley, California 94708
Alexander S. Mukasyan*
Affiliation:
Department of Chemical and Biomolecular Engineering, University of Notre Dame, Notre Dame, Indiana 46556
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Refractory materials such as carbon possess properties that make joining them difficult. In this work, bonding of a carbon–carbon composite is achieved by employing self-sustained, oxygen-free, high-temperature combustion reactions. The effects of several parameters, such as the composition of the reaction media, and the values of the applied current and pressure, on the mechanical strength of the joint were investigated. It was found that the C–C composite possesses a high activity with the reactive media layer, the level of electrical current used to initiate the reaction and the applied pressure do not need to be excessive to obtain a strong joint. Some aspects of the joining mechanism are discussed in detail.

Keywords

Combustion synthesisCompositeJoining
Type
Articles
Information
Journal of Materials Research , Volume 23 , Issue 1 , January 2008 , pp. 160 - 169
Copyright
Copyright © Materials Research Society 2008

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1Rieck, U., Bolz, J.Mullerkliesner, D.: Advanced materials for space applications. Int. J. Mater. Prod. Tec. 10, 303 1995Google Scholar
2Byrne, C.: Modern carbon composite brake materials. J. Compos. Mater. 38, 1837 2004CrossRefGoogle Scholar
3Simpson, A.H., Fryska, S.T., LaForest, M.L.Soos, B.P.: Formulation for the manufacture of carbon-carbon composite materials. U.S. Patent Application No. 20060073338, 2006Google Scholar
4Mukasyan, A.S.White, J.D.E.: Combustion joining of refractory materials, in Combustion of Heterogenous Systems: Fundamentals and Applications for Materials Synthesis, edited by A.S. Mukasyan and K.S. Martirosyan Transworld Research Network Kerala, India 2007 219–245Google Scholar
5Dadras, P.Mehrotra, G.M.: Solid-state diffusion bonding of carbon-carbon composites with borides and carbides. J. Am. Ceram. Soc. 76, 1274 1993CrossRefGoogle Scholar
6Dadras, P.Mehrotra, G.M.: Joining of carbon-carbon composites by graphite formation. J. Am. Ceram. Soc. 77, 1419 1994CrossRefGoogle Scholar
7Dadras, P., Ngai, T.T.Mehrota, G.M.: Joining of carbon-carbon composites using boron and titanium disilicide interlayers. J. Am. Ceram. Soc. 80, 125 1997CrossRefGoogle Scholar
8Xue, L.A.Narasimhan, D.: Joining of rough carbon–carbon composites with high joint strength. U.S. Patent No. 5 972 157, October 26, 1999Google Scholar
9Xue, L.A.Narasimhan, D.: Joining of rough carbon–carbon composites with high joint strength. U.S. Patent No. 6 174 605 B1, January 16, 2001Google Scholar
10Munir, Z.A.Anselmi-Tamburini, U.: Self-propagating exothermic reactions: The synthesis of high-temperature materials by combustion. Mater. Sci. Rep. 3, 277 1989CrossRefGoogle Scholar
11Moore, J.J.Feng, H.J.: Combustion synthesis of advanced materials: 2. Classification, applications and modeling. Prog. Mater. Sci. 39, 275 1995CrossRefGoogle Scholar
12Varma, A., Rogachev, A.S., Mukasyan, A.S.Hwang, S.: Combustion synthesis of advanced materials: Principles and applications. Adv. Chem. Eng. 24, 79 1998CrossRefGoogle Scholar
13Miyamoto, Y., Nakamoto, T., Koizumi, M.Yamada, O.: Ceramic-to-metal welding by a pressurized combustion reaction. J. Mater. Res. 1, 7 1986CrossRefGoogle Scholar
14Shcherbakov, V.A.Shteinberg, A.S.: SHS welding of refractory materials. Int. J. Self-Propag. High-Temp. Synth. 2, 357 1993Google Scholar
15Messler, R.W.Orling, T.T.: Joining by SHS. Adv. Powder Metall. Part. Mater. 6, 273 1994Google Scholar
16Uenishi, K., Sumi, H.Kobayashi, K.F.: Joining of the intermetallic compound TiAl using self-propagating high-temperature synthesis reaction. Z. Metallkd. 86, 64 1995Google Scholar
17Matsuura, K., Kudoh, M., Oh, J.H., Kirihara, S.Miyamoto, Y.: Development of freeform fabrication of intermetallic compounds. Scripta Mater. 44, 539 2001CrossRefGoogle Scholar
18Pascal, C., Marin-Ayral, R.M.Tedenac, J.C.: Joining of nickel monoaluminide to a superalloy substrate by high pressure self-propagating high-temperature synthesis. J. Alloys Compd. 337, 221 2002CrossRefGoogle Scholar
19Shcherbakov, V.A.: SHS welding of hard alloy and steel. Key Eng. Mater. 217, 215 2002CrossRefGoogle Scholar
20Shteinberg, A.S., Merzhanov, A.G., Borovinskaya, I.P., Kochetov, O.A., Ulibin, V.B.Shipov, V.V.: U.S.S.R. Patent No. 747661, Buleten Izobretenii, 1980Google Scholar
21Wang, J., Besnoin, E., Duckham, A., Spey, S.J., Reiss, M.E., Knio, O.M.Weihs, T.P.: Joining of stainless-steel specimens with nanostructured Al/Ni foils. J. Appl. Phys. 95, 248 2004CrossRefGoogle Scholar
22White, J.D.E., Mukasyan, A.S., Forest, M.L. LaSimpson, A.H.: Novel apparatus for joining of carbon-carbon composites. Rev. Sci. Instrum. 78, 015105 2007CrossRefGoogle ScholarPubMed
23Munir, Z.A., Anselmi-Tamburini, U.Ohyanagi, M.: The effect of electric field and pressure on the synthesis and consolidation of materials: A review of the spark plasma sintering method. J. Mater. Sci. 41, 763 2006CrossRefGoogle Scholar
24Iida, T.Guthrie, R.I.L.: The Physical Properties of Liquid Metals Oxford University Press Oxford, England 1988 288Google Scholar
25Shteinberg, A.S.Knyazik, V.A.: Macrokinetics of high-temperature heterogeneous reactions: SHS aspects. Pure Appl. Chem. 64, 965 1992CrossRefGoogle Scholar
26Landau, L.D.Lifshitz, E.M.: Fluid Mechanics 2 ed.Pergamon Press Oxford, England 1987 539Google Scholar