Hostname: page-component-586b7cd67f-t7czq Total loading time: 0 Render date: 2024-11-24T15:10:04.580Z Has data issue: false hasContentIssue false

W and two-dimensional WO3/W nanocrystals produced by controlled self-sustaining reduction of sodium tungstate

Published online by Cambridge University Press:  04 September 2013

Khachatur V. Manukyan*
Affiliation:
Department of Chemical and Biomolecular Engineering, University of Notre Dame, Notre Dame, IN 46556
Albert A. Voskanyan
Affiliation:
Laboratory of Kinetics of SHS Processes, Institute of Chemical Physics NAS of Armenia, Yerevan, 0014, Armenia
Sergei Rouvimov
Affiliation:
Notre Dame Integrated Imaging Facility (NDIIF), University of Notre Dame, Notre Dame, IN 46556
Alexander S. Mukasyan
Affiliation:
Department of Chemical and Biomolecular Engineering, University of Notre Dame, Notre Dame, IN 46556; and Notre Dame Integrated Imaging Facility (NDIIF), University of Notre Dame, Notre Dame, IN 46556
Suren L. Kharatyan
Affiliation:
Laboratory of Kinetics of SHS Processes, Institute of Chemical Physics NAS of Armenia, Yerevan, 0014, Armenia; and Department of Inorganic Chemistry, Yerevan State University, Yerevan, 0025, Armenia
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The influence of calcium fluoride (CaF2) on combustion characteristics of Na2WO4 + 3 Mg system and microstructure of the produced W and WO3/W crystals is investigated. The results of thermodynamic analysis and experimental investigations show that CaF2 simultaneously enhances the conversion of Na2WO4 toward tungsten and binds sodium through the formation of NaF phase. The examination of the microstructure of quenched combustion products and differential scanning calorimetry analysis indicate that at early stages of combustion, a part of Na2WO4 is reduced by Mg to tungsten, whereas another part reacts with CaF2 forming CaWO4 and NaF. Subsequent magnesium reduction of CaWO4 significantly increases the overall temperature of the combustion process. Such modification in reaction mechanism coupled with postcombustion processing (e.g., acid/basic treatment) of the product allows us to produce either pure tungsten nanocrystals or tungsten oxide—tungsten nanostructures consisting of two-dimensional WO3 nanoflakes assembled on a W core. It is found that CaF2 does not influence the sizes of tungsten nanocrystals. However, since the addition of CaF2 leads to the increase of overall reaction temperature, it facilitates the formation of W particles with equilibrium crystal shape by faceting process.

Type
Articles
Copyright
Copyright © Materials Research Society 2013 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Lassner, E. and Schubert, W.D.: Tungsten: Properties, Chemistry, Technology of the Element, Alloys, and Chemical Compounds (Kluwer Academic/Plenum Publishers, New York, 1999), pp. 713.CrossRefGoogle Scholar
Koutsospyros, A., Braida, W., Christodoulatos, C., Dermatas, D., and Strigul, N.: A review of tungsten: From environmental obscurity to scrutiny. J. Hazard. Mater. 136, 1 (2006).CrossRefGoogle ScholarPubMed
Cha, S.I., Hong, S.H., and Kim, B.K.: Spark plasma sintering behavior of nanocrystalline WC–10Co cemented carbide powders. Mater. Sci. Eng., A. 351, 31 (2003).CrossRefGoogle Scholar
Beste, U. and Jacobson, S.: A new view of the deterioration and wear of WC/Co cemented carbide rock drill buttons. Wear 264, 1129 (2008).CrossRefGoogle Scholar
Samanta, S.K., Yoo, W.J., Samudra, G., Tok, E.S., Bera, L.K., and Balasubramanian, N.: Tungsten nanocrystals embedded in high-k materials for memory application. Appl. Phys. Lett. 87, 113110 (2005).CrossRefGoogle Scholar
Chen, G.S., Yang, L.C., Tian, H.S., and Hsu, C.S.: Evaluating substrate bias on the phase-forming behavior of tungsten thin films deposited by diode and ionized magnetron sputtering. Thin Solid Films 484, 83 (2005).CrossRefGoogle Scholar
Rossnagel, S.M., Noyan, I.C., and Cabral, C.: Phase transformation of thin sputter-deposited tungsten films at room temperature. J. Vac. Sci. Technol., B 20, 2047 (2002).CrossRefGoogle Scholar
Sahoo, P.K., Srinivas, S., Kamal, K., Durai, L., and Sreedhar, B.: Chemical, structural, and morphological characterization of tungsten nanoparticles synthesized by a facile chemical route. J. Mater. Res. 26, 652 (2011).CrossRefGoogle Scholar
Chen, C.H., Chang, T.C., Liao, I.H., Xi, P.B., Hsieh, J., Jason, C., Tensor, H., Sze, S.M., Chen, U.S., and Chen, J.R.: Tungsten oxide/tungsten nanocrystals for nonvolatile memory devices. Appl. Phys. Lett. 92, 013114 (2008).CrossRefGoogle Scholar
Yang, S., Wang, Q., Zhang, M., Long, S., Liu, J., and Liu, M.: Titanium–tungsten nanocrystals embedded in a SiO2/Al2O3 gate dielectric stack for low-voltage operation in non-volatile memory. Nanotechnology 21, 245201 (2010).CrossRefGoogle Scholar
German, R.M., Ma, J., Wang, X., and Olevsky, E.A.: Processing model for tungsten powders and extension to nanoscale size rang. Powder Metall. 49, 1927 (2006).CrossRefGoogle Scholar
Wei, Q., Ramesh, K.T., Schuster, B.E., Kecskes, L.J., and Dowding, R.J.: Nanoengineering opens a new era for tungsten as well. JOM 58, 40 (2006).CrossRefGoogle Scholar
Ricceri, R. and Matteazzi, P.: A study of formation of nanometric W by room temperature mechanosynthesis. J. Alloys Compd. 358, 71 (2003).CrossRefGoogle Scholar
Moitra, A., Kim, S., Kim, S.G., Park, S.J., German, R.M., and Horstemeyer, M.F.: Investigation on sintering mechanism of nanoscale tungsten powder based on atomistic simulation. Acta Mater. 58, 3939 (2010).CrossRefGoogle Scholar
Zhou, Z., Ma, Y., Du, J., and Linke, J.: Fabrication and characterization of ultra-fine grained tungsten by resistance sintering under ultra-high pressure. Mater. Sci. Eng., A 505, 131 (2009).CrossRefGoogle Scholar
Gromov, A., Kwon, Y.S., and Choi, P: Interaction of tungsten nanopowders with air under different conditions. Scr. Mater. 52, 375 (2005).CrossRefGoogle Scholar
Gleiter, H.: Nanocrystalline materials. Prog. Mater. Sci. 33, 223 (1989).CrossRefGoogle Scholar
Gao, Y., Zhao, J., Zhu, Y., Ma, S., Su, X., and Wang, Z.: Wet chemical process of rod-like tungsten nanopowders with iron (II) as reductive agent. Mater. Lett. 60, 3903 (2006).CrossRefGoogle Scholar
Sahoo, P.K., Kamal, S.S.K., Premkumar, M., Kumar, T.J., Sreedhar, B., Singh, A.K., Srivastava, S.K., and Sekhar, K.C.: Synthesis of tungsten nanoparticles by solvothermal decomposition of tungsten hexacarbonyl. Int. J. Refract. Met. Hard Mater. 27, 784 (2009).CrossRefGoogle Scholar
Nersisyan, H.H., Lee, J.H., and Won, C.W.: A study of tungsten nanopowder formation by self-propagating high-temperature synthesis. Combust. Flame 142, 241 (2005).CrossRefGoogle Scholar
Nersisyan, H.H., Won, H.I., Won, C.W., and Cho, K.C.: Combustion synthesis of nanostructured tungsten and its morphological study. Powder Technol. 189, 422 (2009).CrossRefGoogle Scholar
Manukyan, K.V., Kharatyan, S.L., Mnatsakanyan, R.A., Zurnachyan, A.R., Voskanyan, A., and Danghyan, V.T.: Combustion synthesis of tungsten containing ceramic materials. 12th International Ceramics Congress (CIMTEC), Montecatini Term, Italy, 2010, p. 34.Google Scholar
Guojian, J., Jiayue, X., Hanrui, Z., and Wenlan, L.: Combustion synthesis of tungsten powder from sodium tungstate. Mater. Sci. Eng., B 176, 1037 (2011).CrossRefGoogle Scholar
Guojian, J., Jiayue, X., Hanrui, Z., and Wenlan, L.: Fabrication of tungsten powder with sodium tungstate as raw material by SHS method. Mater. Lett. 65, 29692971 (2011).CrossRefGoogle Scholar
Voskanyan, A.A., Niazyan, O.M., Manukyan, K.V., Kharatyan, S.L., Mnatsakanyan, R.A., and Mukasyan, A.S.: Mechanism for SHS-reduction of Na2WO4 by Mg. 11th International Symposium on Self-propagating High-temperature Synthesis, Anavyssos, Attica, Greece, 2011, p. 251.Google Scholar
Shiryaev, A.A.: Thermodynamics of SHS processes: An advanced approach. Int. J. SHS 4, 351 (1995).Google Scholar
Kalantar-zadeh, K., Vijayaraghavan, A., Ham, M.H., Zheng, H., Breedon, M., and Strano, M.S.: Synthesis of atomically thin WO3 sheets from hydrated tungsten trioxide. Chem. Mater. 22, 5660 (2010).CrossRefGoogle Scholar
Merzhanov, A.G., Rogachev, A.S., Mukasyan, A.S., and Khusid, B.M.: Macrokinetics of structural transformation during the gasless combustion of a titanium and carbon powder mixture. Combust. Explos. Shock Waves 26, 92 (1990).CrossRefGoogle Scholar
Jin, S.P., Lin, Shen Q., Zhan, L. and Jiang, Q.: Growth mechanism of TiCx during self-propagating high-temperature synthesis in an Al−Ti−C System. Cryst. Growth Des. 10, 1590 (2010).CrossRefGoogle Scholar
Lima, C.L., Saraiva, G.D., Freire, P.T.C., Maczka, M., Paraguassu, W., Sousae, F.F., and Filho, J.M.: Temperature-induced phase transformations in Na2WO4 and Na2MoO4 crystals. J. Raman Spectrosc. 42, 799 (2011).CrossRefGoogle Scholar
Lee, J.H., Jung, J.C., Borovinskaya, I.P., Vershinnikov, V.I., and Won, C.W.: Preparation of tungsten powder by the combustion of CaWO4/Mg. Met. Mater. Int. 6, 73 (2000).CrossRefGoogle Scholar
Wang, L.L., Munir, Z.A., and , Y.M.: Maximov: Thermite reactions: Their utilization in the synthesis and processing of materials. J. Mater. Sci. 28, 3693 (1993).CrossRefGoogle Scholar
Odawara, O., Mori, K., Tanji, A., and Yoda, S.: Thermite reaction in a short microgravity environment. J. Mater. Synth. Process. 1, 203 (1993).CrossRefGoogle Scholar
Mei, J., Halldearn, R.D., and Xiao, P.: Mechanisms of the aluminium-iron oxide thermite reaction. Scr. Mater. 41, 541 (1999).CrossRefGoogle Scholar
Durães, L., Costa, B.F.O., Santos, R., Correia, A., Campos, J., and Portugal, A.: Fe2O3/aluminum thermite reaction intermediate and final products characterization. Mater. Sci. Eng., A, 465, 199 (2007).CrossRefGoogle Scholar
Bae, J.H., Kim, D.K., Jeong, T.H., and Kim, H.J.: Crystallization of amorphous Si thin films by the reaction of MoO3/Al nanoengineered thermite. Thin Solid Films 518, 6205 (2010).CrossRefGoogle Scholar
Manukyan, K.V., Davtyan, D.H., Bossertand, J., and Kharatyan, S.L.: Direct reduction of ammonium molybdate to elemental molybdenum by combustion reaction. Chem. Eng. J. 168, 925 (2011).CrossRefGoogle Scholar
Aydinyan, S.V., Gumruyan, Z., Manukyan, K.V., and Kharatyan, S.L.: Self-sustaining reduction of MoO3 by the Mg–C mixture. Mater. Sci. Eng., B 172, 267 (2010).CrossRefGoogle Scholar
Manukyan, K.V., Kirakosyan, K.G., Grigoryan, Y.G., Niazyan, O.M., Yeghishyan, A.V., Kirakosyan, A.G., and Kharatyan, S.L., Mechanism of molten-salt-controlled thermite reactions. Ind. Eng. Chem. Res. 50, 10982 (2011).CrossRefGoogle Scholar