Hostname: page-component-586b7cd67f-rcrh6 Total loading time: 0 Render date: 2024-11-24T15:09:00.227Z Has data issue: false hasContentIssue false
  • English
  • Français

Preparation and tribological properties of SiC/rice bran carbon composite ceramics

Published online by Cambridge University Press:  01 December 2005

You Zhou ,
Kiyoshi Hirao ,
Takeshi Yamaguchi  and
Kazuo Hokkirigawa
You Zhou*
Affiliation:
Advanced Manufacturing Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560, Japan
Kiyoshi Hirao
Affiliation:
Advanced Manufacturing Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560, Japan
Takeshi Yamaguchi
Affiliation:
Graduate School of Mechanical Engineering, Tohoku University, Sendai 980-8579, Japan
Kazuo Hokkirigawa
Affiliation:
Graduate School of Mechanical Engineering, Tohoku University, Sendai 980-8579, Japan
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Silicon carbide (SiC) ceramics have good wear resistance but poor friction properties under dry sliding conditions. To lower the friction of SiC, a novel porous carbon material called rice bran carbon (RBC) was added into SiC to make SiC/RBC composite ceramics. The SiC/RBC composites were prepared by mixing one of three kinds of RBC powders having different particle sizes and a fine SiC doped with Al4C3 and B4C additives and sintering at 1600 °C for 5 min by a pulse electric current sintering (PECS) method. The mechanical and tribological properties of the SiC/RBC composites were evaluated and compared with those of monolithic SiC, monolithic RBC bulk material, and SiC/graphite composite. The SiC/RBC composites not only had superior fracture strength (3–4 times as high as that of the monolithic RBC material) but also showed low friction coefficients (around 0.25) and high wear resistance (at a level of 10−6 mm3 N−1 m−1) when slid against a silicon carbide ceramic counterface during block-on-ring sliding tests under dry conditions. Compared with the conventional SiC/graphite composite, the SiC/RBC composites had higher mechanical strength, lower friction coefficients, and better wear resistance.

Keywords

CeramicCompositeTribology
Type
Articles
Information
Journal of Materials Research , Volume 20 , Issue 12 , December 2005 , pp. 3439 - 3448
Copyright
Copyright © Materials Research Society 2005

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1.Dong, X., Jahanmir, S. and Ives, L.K.: Wear transition diagram for silicon carbide. Tribol. Int. 28, 559 (1995).Google Scholar
2.Shuaib, M. and Davies, T.J.: Wear behavior of a REFEL SiC containing fluorides up to 900 °C. Wear 249, 20 (2001).CrossRefGoogle Scholar
3.Sakaguchi, M. and Otsuka, K.: Ceramics sliding materials: Ceramic-solid lubricant composites. New Ceram. 5, 51 1992 . (in Japanese).Google Scholar
4.Paris, J-Y., Vincent, L. and Denape, J.: High-speed tribological behaviour of a carbon/silicon carbide composite. Compos. Sci. Technol. 6, 417 (2001).Google Scholar
5.Wasche, R. and Klaffke, D.: Wear of multiphase SiC based ceramic composites containing free carbon. Wear 249, 220 (2001).CrossRefGoogle Scholar
6.Zhou, Y., Hirao, K., Yamauchi, Y. and Kanzaki, S.: Tribological properties of silicon carbide and silicon carbide-graphite composite ceramics in sliding contact. J. Am. Ceram. Soc. 86, 991 (2003).CrossRefGoogle Scholar
7.Hokkirigawa, K., Shikano, S. and Takahashi, T.: Development of hard porous carbon materials “RB ceramics” made of rice bran, in Proc. 3rd Int. Conf. on Ecomaterials, edited by Yamamoto, R. (The Society of Non-Traditional Technology, Tokyo, Japan, 1997), p. 132.Google Scholar
8.Hokkirigawa, K.: Development and application of rice bran ceramics as a new tribo-material. In Proc. Int. Tribology Conf., edited by Ichimaru, K., Aihara, S., Goto, A., Masuko, M., Mizutani, Y., Mori, S., Suzuki, M., and Izumi, N. (Japanese Society of Tribologists, Tokyo, Japan, 2000), p. 31.Google Scholar
9.Zhou, Y., Tanaka, H., Otani, S. and Bando, Y.: Low-temperature pressureless sintering of α−SiC with Al4C3–B4C–C additions. J. Am. Ceram. Soc. 82, 1959 (1999).CrossRefGoogle Scholar
10.Tanaka, H. and Zhou, Y.: Low temperature sintering and elongated grain growth of 6H–SiC powder with AlB2 and C additives. J. Mater. Res. 14, 518 (1999).Google Scholar
11.Zhou, Y., Hirao, K., Toriyama, M. and Tanaka, H.: Very rapid densification of nanometer silicon carbide powder by pulse electric current sintering. J. Am. Ceram. Soc. 83, 654 (2000).CrossRefGoogle Scholar
12.Shen, Z., Johnson, M., Zhao, Z. and Nygren, M.: Spark plasma sintering of alumina. J. Am. Ceram. Soc. 85, 1921 (2002).Google Scholar
13.Nose, T. and Fujii, T.: Evaluation of fracture toughness for ceramic materials by a single-edge-precracked-beam method. J. Am. Ceram. Soc. 71, 328 (1988).Google Scholar
14.Nakamura, M., Hirao, K., Yamauchi, Y. and Kanzaki, S.: Tribological properties of unidirectionally aligned silicon nitride. J. Am. Ceram. Soc. 84, 2579 (2001).Google Scholar
15.Jones, M.I., Hyuga, H., Hirao, K. and Yamauchi, Y.: Wear behaviour of single phase and composite sialon ceramics stabilized with Y2O3 and Lu2O3. J. Eur. Ceram. Soc. 24, 3271 (2004).Google Scholar
16.Hsu, S.M. and Shen, M.C.: Ceramic wear maps. Wear 200, 154 (1996).Google Scholar
17.Adachi, K., Kato, K. and Chen, N.: Wear maps of ceramics. Wear 203–204, 291 (1997).Google Scholar
18.Ravikiran, A. and Jahanmir, S.: Effect of contact pressure and load on wear of alumina. Wear 251, 980 (2001).Google Scholar
19.Hutchings, I.M.: Wear-resistant materials: Into the next century. Mater. Sci. Eng. A184, 185 (1994).CrossRefGoogle Scholar
20.Rigney, D.A.: The roles of hardness in the sliding behavior of materials. Wear 175, 63 (1994).CrossRefGoogle Scholar
21.Boccaccini, A.R.: The relationship between wear behaviour and brittleness index in engineering ceramics and dispersed-reinforced ceramic composites. Interceram. 48, 176 (1999).Google Scholar
22.Kingery, W.D., Bowen, H.K. and Uhlmann, D.R.: Introduction to Ceramics, 2nd ed. (John Wiley & Sons, New York, 1976), p. 80.Google Scholar
23.Somiya, S. and Inomata, Y.: Silicon Carbide Ceramics-1, 1st ed. (Elsevier Applied Science, London, U.K., 1991), p. 9.Google Scholar
24.Takeuchi, Y.: Porous Materials: Characterization, Production and Application, 1st ed. (Fuji Technosystem, Tokyo, Japan, 1999), p. 47 (in Japanese).Google Scholar
25.He, Y.J., Winnubst, L., Burggraaf, A.J., Verweji, H., Van der Varst, P.G.Th. and de With, B.: Influence of porosity on friction and wear of tetragonal zirconia polycrystal. J. Am. Ceram. Soc. 80, 377 (1997).CrossRefGoogle Scholar