Hostname: page-component-586b7cd67f-dlnhk Total loading time: 0 Render date: 2024-11-28T00:14:56.746Z Has data issue: false hasContentIssue false

Investigation on microstructure and mechanical properties of Al–5.50Zn–2.35Mg–1.36Cu alloy fabricated by hot extrusion process

Published online by Cambridge University Press:  16 September 2019

Liang Chen
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, People’s Republic of China
Yuqiang Li
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, People’s Republic of China
Jianwei Tang
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, People’s Republic of China
Guoqun Zhao*
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, People’s Republic of China
Cunsheng Zhang
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, People’s Republic of China
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Hot extrusion experiments were conducted on Al–5.50Zn–2.35Mg–1.36Cu (wt%) alloy under various temperatures and extrusion speeds. Results indicated that dynamic recovery occurred at low temperature and then dynamic recrystallization was triggered at higher temperature or speed. High billet temperature reduced the grain size and increased the volume fraction of Al23CuFe4 and AlMgZn. When the extrusion speed was enhanced to 0.5 mm/s, the peak of MgZn2 phase diminished in the results of X-ray diffraction. The strong brass and S components appeared in all the extruded specimens. Texture intensity gradually decreased with increasing temperature and the fraction of texture components was also significantly affected by the extrusion parameters. The extruded alloy exhibited the highest ultimate tensile strength of 350.2 MPa at 480 °C and 0.5 mm/s and the best elongation of 16.78% at 520 °C and 0.1 mm/s. Moreover, the extrusion speed had more significant effects on the tensile properties than that of the temperature.

Type
Article
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Chen, L., Zhao, G., Yu, J., Zhang, W., and Wu, T.: Analysis and porthole die design for a multi-hole extrusion process of a hollow, thin-walled aluminum profile. Int. J. Adv. Manuf. Technol. 74, 383 (2014).CrossRefGoogle Scholar
Gao, W.L., Xu, J., Teng, J., and Lu, Z.: Microstructure characteristics and mechanical properties of a 2A66 Al–Li alloy processed by continuous repetitive upsetting and extrusion. J. Mater. Res. 31, 2506 (2016).CrossRefGoogle Scholar
Chen, L., Zhao, G., and Yu, J.: Effects of ram velocity on pyramid die extrusion of hollow aluminum profile. Int. J. Adv. Manuf. Technol. 79, 2117 (2015).CrossRefGoogle Scholar
Ma, P., Jia, Y., Prashanth, K.G., Yu, Z., Li, C., Zhao, J., Yang, S., and Huang, L.: Effect of Si content on the microstructure and properties of Al–Si alloys fabricated using hot extrusion. J. Mater. Res. 32, 2210 (2017).CrossRefGoogle Scholar
Moshkovich, A., Lapsker, I., Feldman, Y., and Rapoport, L.: Severe plastic deformation of four FCC metals during friction under lubricated conditions. Wear 386, 49 (2017).CrossRefGoogle Scholar
Chen, G., Chen, L., Zhao, G., Zhang, C., and Cui, W.: Microstructure analysis of an Al–Zn–Mg alloy during porthole die extrusion based on modeling of constitutive equation and dynamic recrystallization. J. Alloys Compd. 710, 80 (2017).CrossRefGoogle Scholar
Li, Y.Q., Chen, L., Tang, J.W., Zhao, G.Q., and Zhang, C.S.: Effects of asymmetric feeder on microstructure and mechanical properties of high strength Al–Zn–Mg alloy by hot extrusion. J. Alloys Compd. 749, 293 (2018).CrossRefGoogle Scholar
Zhu, Y., Bian, F., and Liu, C.: Dynamic recovery and recrystallization mechanisms during ultrasonic spot welding of Al–Cu–Mg alloy. Mater. Charact. 132, 145 (2017).Google Scholar
Xie, L., Lei, Q., Wang, M., Sheng, X., and Li, Z.: Effects of aging mechanisms on the exfoliation corrosion behavior of a spray deposited Al–Zn–Mg–Cu–Zr aluminum alloy. J. Mater. Res. 32, 1105 (2017).CrossRefGoogle Scholar
Zhou, J., Duszczyk, J., and Korevaar, B.M.: As-spray-deposited structure of an Al–20Si–5Fe Osprey preform and its development during subsequent processing. J. Mater. Sci. 26, 5275 (1991).CrossRefGoogle Scholar
Alatorre, N., Ambriz, R.R., Amrouche, A., Garcia, C., and Jaramillo, D.: Fatigue crack growth in Al–Zn–Mg (7075-T651) welds obtained by modified indirect and gas metal arc welding techniques. J. Mater. Process. Technol. 248, 207 (2017).CrossRefGoogle Scholar
Wu, Y.N., Liao, H.C., Liu, Y.B., and Zhou, K.X.: Dynamic precipitation of Mg2Si induced by temperature and strain during hot extrusion and its impact on microstructure and mechanical properties of near eutectic Al–Si–Mg–V alloy. Mater. Sci. Eng., A 614, 162 (2014).CrossRefGoogle Scholar
Ma, Y.Q. and Qi, L.H.: Effect of extrusion temperature on the microstructure and tensile property of 2D-Cf/Al composites by liquid extrusion infiltration. Int. J. Adv. Manuf. Technol. 94, 1349 (2018).CrossRefGoogle Scholar
Ragab, A.E., Taha, M.A., Abbas, A.T., Al Bahkali, E.A., El-Danaf, E.A., and Aly, M.F.: Effect of extrusion temperature on the surface roughness of solid state recycled aluminum alloy 6061 chips during turning operation. Adv. Mech. Eng. 9, 1 (2017).CrossRefGoogle Scholar
Jahedi, M., Mani, B., Shakoorian, S., Pourkhorshid, E., and Paydar, M.H.: Deformation rate effect on the microstructure and mechanical properties of Al–SiCp composites consolidated by hot extrusion. Mater. Sci. Eng., A 556, 23 (2012).CrossRefGoogle Scholar
Gagliardi, F., Citrea, T., Ambrogio, G., and Filice, L.: Influence of the process setup on the microstructure and mechanical properties evolution in porthole die extrusion. Mater. Des. 60, 274 (2014).CrossRefGoogle Scholar
Yu, J.Q., Zhao, G.Q., Cui, W.C., Zhang, C.S., and Chen, L.: Microstructural evolution and mechanical properties of welding seams in aluminum alloy profiles extruded by a porthole die under different billet heating temperatures and extrusion speeds. J. Mater. Process. Technol. 247, 214 (2017).CrossRefGoogle Scholar
Sakai, T., Miura, H., Goloborodko, A., and Sitdikov, O.: Continuous dynamic recrystallization during the transient severe deformation of aluminum alloy 7475. Acta Mater. 57, 153 (2009).CrossRefGoogle Scholar
Jamaati, R. and Toroghinejad, M.R.: Effect of stacking fault energy on deformation texture development of nanostructured materials produced by the ARB process. Mater. Sci. Eng., A 598, 263 (2014).CrossRefGoogle Scholar
Ning, Y.Q., Xie, B.C., Liang, H.Q., Li, H., Yang, X.M., and Guo, H.Z.: Dynamic softening behavior of TC18 titanium alloy during hot deformation. Mater. Des. 71, 68 (2015).CrossRefGoogle Scholar
Galiyev, A., Kaibyshev, R., and Gottstein, G.: Correlation of plastic deformation and dynamic recrystallization in magnesium alloy ZK60. Acta Mater. 49, 1199 (2001).CrossRefGoogle Scholar
Ferry, M. and Burhan, N.: Microstructural evolution in a fine-grained Al–0.3 wt% Sc alloy produced by severe plastic deformation. Scr. Mater. 56, 525 (2007).CrossRefGoogle Scholar
Chen, G., Chen, L., Zhao, G., and Lu, B.: Investigation on longitudinal weld seams during porthole die extrusion process of high strength 7075 aluminum alloy. Int. J. Adv. Manuf. Technol. 5–8, 1897 (2017).CrossRefGoogle Scholar
Valiev, R.Z. and Langdon, T.G.: Achieving exceptional grain refinement through severe plastic deformation: New approaches for improving the processing technology. Metall. Mater. Trans. A 42, 2942 (2011).CrossRefGoogle Scholar
Yamagata, H., Ohuchida, Y., Saito, N., and Otsuka, M.: Dynamic recrystallization and dynamic recovery of 99.99 mass% aluminum single crystal having [112] orientation. J. Mater. Sci. Lett. 20, 1947 (2001).CrossRefGoogle Scholar
Xu, S.W., Matsumoto, N., Kamado, S., Honma, T., and Kojima, Y.: Dynamic microstructural changes in Mg–9Al–1Zn alloy during hot compression. Scr. Mater. 61, 249 (2009).CrossRefGoogle Scholar
Xu, S.W., Kamado, S., and Honma, T.: Recrystallization mechanism and the relationship between grain size and Zener–Hollomon parameter of Mg–Al–Zn–Ca alloys during hot compression. Scr. Mater. 63, 293 (2010).CrossRefGoogle Scholar
Murayama, M., Horita, Z., and Hono, K.: Microstructure of two-phase Al–1.7 at.% Cu alloy deformed by equal-channel angular pressing. Acta Mater. 49, 21 (2001).CrossRefGoogle Scholar
Rout, P.K., Ghosh, M.M., and Ghosh, K.S.: Microstructural, mechanical and electrochemical behaviour of a 7017 Al–Zn–Mg alloy of different tempers. Mater. Charact. 107, 454 (2015).CrossRefGoogle Scholar
Chen, G.J., Chen, L., Zhao, G.Q., and Zhang, C.S.: Microstructure evolution during solution treatment of extruded Al–Zn–Mg profile containing a longitudinal weld seam. J. Alloys Compd. 729, 210 (2017).CrossRefGoogle Scholar
Wang, S., Wang, M.P., Chen, C., Xiao, Z., Jia, Y.L., Li, Z., and Wang, Z.X.: Orientation dependence of the dislocation microstructure in compressed body-centered cubic molybdenum. Mater. Charact. 91, 10 (2014).CrossRefGoogle Scholar
Chen, L., Zhang, J.X., Zhao, G.Q., Wang, Z.S., and Zhang, C.S.: Microstructure and mechanical properties of Mg–Al–Zn alloy extruded by porthole die with different initial billets. Mater. Sci. Eng., A 718, 390 (2018).CrossRefGoogle Scholar
Kliauga, A.M., Bolmaro, R.E., and Ferrante, M.: The evolution of texture in an equal channel pressed aluminum AA1050. Mater. Sci. Eng., A 623, 22 (2015).CrossRefGoogle Scholar
Liu, W.C., Kong, X.Y., Chen, M.B., Li, J., Yuan, H., and Yang, Q.X.: Texture development in a pseudo cross-rolled AA 3105 aluminum alloy. Mater. Sci. Eng., A 516, 263 (2009).CrossRefGoogle Scholar
Kirch, D.M., Jannot, E., Barrales-Mora, L.A., Molodov, D.A., and Gottstein, G.: Inclination dependence of grain boundary energy and its impact on the faceting and kinetics of tilt grain boundaries in aluminum. Acta Mater. 56, 4998 (2008).CrossRefGoogle Scholar
Wang, Q.H., Jiang, B., Chai, Y.F., Liu, B., Ma, S.X., Xu, J., and Pan, F.S.: Tailoring the textures and mechanical properties of AZ31 alloy sheets using asymmetric composite extrusion. Mater. Sci. Eng., A 673, 606 (2016).CrossRefGoogle Scholar
Narayanasamy, R., Ravindran, R., Manonmani, K., and Satheesh, J.: A crystallographic texture perspective formability investigation of aluminium 5052 alloy sheets at various annealing temperatures. Mater. Des. 30, 1804 (2009).CrossRefGoogle Scholar