Hostname: page-component-586b7cd67f-t7czq Total loading time: 0 Render date: 2024-11-24T18:53:08.276Z Has data issue: false hasContentIssue false

Effect of carbon content in TiCxN1−x coating on the adhesivity of carbide cutting tools and machining performance

Published online by Cambridge University Press:  03 February 2016

Ping Chuan Siow*
Affiliation:
Department of Mechanical and Material Engineering, Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
Jaharah Abdul Ghani
Affiliation:
Department of Mechanical and Material Engineering, Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
Che Hassan Che Haron
Affiliation:
Department of Mechanical and Material Engineering, Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
Mariyam Jameelah Ghazali
Affiliation:
Department of Mechanical and Material Engineering, Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
Talib Ria Jaafar
Affiliation:
Department of Mechanical Engineering, Universiti Teknologi Mara, 13500 Bukit Mertajam, Pulau Pinang, Malaysia
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Titanium carbonitride (TiCN) is a popular hard coating for carbide cutting tools in various applications. This paper studied the influence of the carbon content and coating composition within TiCxN1−x coatings with regard to their adhesive strength on tungsten carbide substrate and subsequently, the performance of cutting tool in the dry turning of stainless steel. Among all the TiCxN1−x coatings, the TiCN coating has exhibited the highest adhesivity onto a substrate, followed by a TiC coating and lastly, a TiN coating. It was found that the adhesive strength of TiCN coating increased with the carbon content. The C/N ratio or C–N bond is a vital contributor to the adhesivity of the TiCxN1−x coating rather than the C or N atoms in the TiCxN1−x coating. It was found that the coating was delaminated before the exposure of substrate material. Hence, coating with higher adhesivity will promote longer tool life.

Type
Invited Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Destefani, J.: Cutting tools 101, Manufacturing Engineering, Society of Manufacturing Engineers (2002); p. 1.Google Scholar
Chen, L., Wang, S.Q., Zhou, S.Z., Li, J., and Zhang, Y.Z.: Microstructure and mechanical properties of Ti(C,N) and TiN/Ti(C,N) multilayer PVD coatings. Int. J. Refract. Met. Hard Mater. 26(5), 456 (2008).CrossRefGoogle Scholar
Suresha, S.J., Bhide, R., Jayaram, V., and Biswas, S.K.: Processing, microstructure and hardness of TiN/(Ti, Al)N multilayer coatings. Mater. Sci. Eng., A 429(1–2), 252 (2006).CrossRefGoogle Scholar
Navinšek, B., Panjan, P., and Milošev, I.: Industrial applications of CrN (PVD) coatings, deposited at high and low temperatures. Surf. Coat. Technol. 97(1–3), 182 (1997).CrossRefGoogle Scholar
Cheng, Y.H., Browne, T., Heckerman, B., and Meletis, E.I.: Influence of the C content on the mechanical and tribological properties of the TiCN coatings deposited by LAFAD technique. Surf. Coat. Technol. 205(16), 4024 (2011).CrossRefGoogle Scholar
Bull, S.J., Bhat, D.G., and Staia, M.H.: Properties and performance of commercial TiCN coatings. Part 1: Coating architecture and hardness modelling. Surf. Coat. Technol. 163–164, 499 (2003).CrossRefGoogle Scholar
Liew, W.Y.H. and Ding, X.: Wear progression of carbide tool in low-speed end milling of stainless steel. Wear 265(1–2), 155 (2008).CrossRefGoogle Scholar
Yigit, R., Celik, E., Findik, F., and Koksal, S.: Tool life performance of multilayer hard coatings produced by HTCVD for machining of nodular cast iron. Int. J. Refract. Hard Met. 26(6), 514 (2008).CrossRefGoogle Scholar
Siow, P.C., Ghani, J.A., Talib, R.J., Ghazali, M.J., Selamat, M.A., and Che Haron, C.H.: Characterization using XPS and XRD of Ti(C,N) coating properties for cutting tool applications. Interceram 64(6), 287 (2015).Google Scholar
MicroMaterials: Nano-Scratch & Wear Catalogue (Micro Materials Ltd., Wrexham, 2013).Google Scholar
Karlsson, L., Hultman, L., Johansson, M.P., Sundgren, J.E., and Ljungcrantz, H.: Growth, microstructure, and mechanical properties of arc evaporated TiCxN1−x (0 ≤ x ≤ 1) films. Surf. Coat. Technol. 126(1), 1 (2000).CrossRefGoogle Scholar
Lugscheider, E., Barimani, C., Wolff, C., Guerreiro, S., and Doepper, G.: Comparison of the structure of PVD-thin films deposited with different deposition energies. Surf. Coat. Technol. 86, 177 (1996).CrossRefGoogle Scholar
Karlsson, L., Hultman, L., and Sundgren, J.E.: Influence of residual stresses on the mechanical properties of TiCxN1−x (x = 0, 0.15, 0.45) thin films deposited by arc evaporation. Thin Solid Films 371(1–2), 167 (2000).CrossRefGoogle Scholar
Yang, Y., Yao, W., and Zhang, H.: Phase constituents and mechanical properties of laser in-situ synthesized TiCN/TiN composite coating on Ti–6Al–4V. Surf. Coat. Technol. 205(2), 620 (2010).CrossRefGoogle Scholar
Bemporad, E., Pecchio, C., De Rossi, S., and Carassiti, F.: Characterization and hardness modelling of alternate TiN/TiCN multilayer cathodic arc PVD coating on tool steel. Surf. Coat. Technol. 146–147, 363 (2001).CrossRefGoogle Scholar
Narasimhan, K., Boppana, S.P., and Bhat, D.G.: Development of a graded TiCN coating for cemented carbide cutting tools—a design approach. Wear 188(1–2), 123 (1995).CrossRefGoogle Scholar
Khrais, S.K. and Lin, Y.J.: Wear mechanisms and tool performance of TiAlN PVD coated inserts during machining of AISI 4140 steel. Wear 262(1–2), 64 (2007).CrossRefGoogle Scholar
Noordin, M.Y., Venkatesh, V.C., and Sharif, S.: Dry turning of tempered martensitic stainless tool steel using coated cermet and coated carbide tools. J. Mater. Process. Technol. 185(1–3), 83 (2007).CrossRefGoogle Scholar
Attanasio, A., Umbrello, D., Cappellini, C., Rotella, G., and M'Saoubi, R.: Tool wear effects on white and dark layer formation in hard turning of AISI 52100 steel. Wear 286–287, 98 (2012).CrossRefGoogle Scholar
Deng, J., Zhou, J., Zhang, H., and Yan, P.: Wear mechanisms of cemented carbide tools in dry cutting of precipitation hardening semi-austenitic stainless steels. Wear 270(7–8), 520 (2011).Google Scholar