Hostname: page-component-586b7cd67f-rcrh6 Total loading time: 0 Render date: 2024-11-28T07:35:35.606Z Has data issue: false hasContentIssue false

Characteristics and properties of cryomilling-induced columnar growth in NiCrAlY coatings on Ni-based superalloy by laser induction hybrid cladding

Published online by Cambridge University Press:  26 April 2016

Shengfeng Zhou*
Affiliation:
School of Science, Laser Technology Institute, Tianjin Polytechnic University, Tianjin 300387, People's Republic of China
Jianbo Lei
Affiliation:
School of Science, Laser Technology Institute, Tianjin Polytechnic University, Tianjin 300387, People's Republic of China
Zheng Xiong
Affiliation:
School of Science, Naval University of Engineering, Wuhan, Hubei 430033, People's Republic of China
Jinbo Guo
Affiliation:
School of Science, Laser Technology Institute, Tianjin Polytechnic University, Tianjin 300387, People's Republic of China
Zhenjie Gu
Affiliation:
School of Science, Laser Technology Institute, Tianjin Polytechnic University, Tianjin 300387, People's Republic of China
Xiaoqin Dai
Affiliation:
School of Computer Science & Software Engineering, Tianjin Polytechnic University, Tianjin, 300387, People's Republic of China
Chao Yan
Affiliation:
School of Measuring and Optical Engineering, Nanchang Hangkong University, Nanchang, Jiangxi 330063, People's Republic of China
Hongbo Pan*
Affiliation:
School of Engineering Research institute, Anhui University of Technology, Ma'anshan, Anhui 243002, People's Republic of China
*
a) Address all correspondence to these authors. e-mail: [email protected]
b) e-mail: [email protected]
Get access

Abstract

Cryomilling combined with laser induction hybrid cladding (LIHC) was adopted to produce NiCrAlY coatings on Ni-based superalloy. The characteristics, oxidation resistance, and mechanical properties of the cryomilled NiCrAlY coatings by LIHC were investigated. By increasing the cryomilling time, the as-received spherical powder experienced a transition from flake-shaped to polygonal structure. The particle size increased firstly and then decreased. Moreover, increasing the cryomilling time induced the columnar growth in the NiCrAlY coatings. This in turn improved the oxidation resistance and the mechanical properties of the coatings. Especially, when the cryomilling time was increased to 15 h, the oxidation resistance of the coating at 1423 K was approximately nine times than that of GH4169 superalloy. The tensile strength of the cryomilled (15 h) coating increased to 1085 MPa and the ductility was 20.7%.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Tang, F., Ajdelsztajn, L., and Schoenung, J.M.: Characterization of oxide scales formed on HVOF NiCrAlY coatings with various oxygen contents introduced during thermal spraying. Scr. Mater. 51, 25 (2004).Google Scholar
Xu, Z., Yang, Y., Huang, P., and Li, X.: Determination of interfacial properties of thermal barrier coatings by shear test and inverse finite element method. Acta Mater. 58, 5972 (2010).Google Scholar
Zhu, C., Li, P., Javed, A., Liang, G.Y., and Xiao, P.: An investigation on the microstructure and oxidation behavior of laser remelted air plasma sprayed thermal barrier coatings. Surf. Coat. Technol. 206, 3739 (2012).CrossRefGoogle Scholar
Wu, Y.N., Qin, M., Feng, Z.C., Liang, Y., Sun, C., and Wang, F.H.: Improved oxidation resistance of NiCrAlY coatings. Mater. Lett. 57, 2404 (2003).Google Scholar
Ajdelsztajn, L., Picas, J.A., Kim, G.E., Bastian, F.L., Schoenung, J., and Provenzano, V.: Oxidation behavior of HVOF sprayed nanocrystalline NiCrAlY powder. Mater. Sci. Eng., A 338, 33 (2002).Google Scholar
Mercier, D., Gauntt, B.D., and Brochu, M.: Thermal stability and oxidation behavior of nanostructured NiCoCrAlY coatings. Surf. Coat. Technol. 205, 4162 (2011).Google Scholar
Liu, Z., Gao, W., Dahm, K.L., and Wang, F.: Oxidation behaviour of sputter-deposited Ni–Cr–Al micro-crystalline coatings. Acta Mater. 46, 1691 (1998).Google Scholar
Hemmati, I., Huizenga, R.M., Ocelík, V., and De Hosson, J.T.M.: Microstructural design of hardfacing Ni–Cr–B–Si–C alloys. Acta Mater. 61, 6061 (2013).Google Scholar
Ocelík, V., Furár, I., and De Hosson, J.T.M.: Microstructural design of hardfacing Ni–Cr–B–Si–C alloys. Acta Mater. 58, 6763 (2010).Google Scholar
Gäumann, M., Bezençon, C., Canalis, P., and Kurz, W.: Single-crystal laser deposition of superalloys: Processing-microstructure maps. Acta Mater. 49, 1051 (2001).Google Scholar
Bezençon, C., Schnell, A., and Kurz, W.: Epitaxial deposition of MCrAlY coatings on a Ni-base superalloy by laser cladding. Scr. Mater. 49, 705 (2003).Google Scholar
Zhou, S., Xiong, Z., Dai, X., Liu, J., Zhang, T., and Wang, C.: Microstructure and oxidation resistance of cryomilled NiCrAlY coating by laser induction hybrid rapid cladding. Surf. Coat. Technol. 258, 943 (2014).Google Scholar
Zhou, S., Huang, Y., Zeng, X., and Hu, Q.: Microstructure characteristics of Ni-based WC composite coatings by laser induction hybrid rapid cladding. Mater. Sci. Eng., A 480, 564 (2008).CrossRefGoogle Scholar
Kubaski, E.T., Cintho, O.M., and Capocchi, J.D.T.: Effect of milling variables on the synthesis of NiAl intermetallic compound by mechanical alloying. Powder Technol. 214, 77 (2011).Google Scholar
Khodsiani, Z., Mansuri, H., and Mirian, T.: The effect of cryomilling on the morphology and particle size distribution of the NiCoCrAlYSi powders with and without nano-sized alumina. Powder Technol. 245, 7 (2013).Google Scholar
Vilar, R., Santos, E.C., Ferreira, P.N., Franco, N., and da Silva, R.C.: Structure of NiCrAlY coatings deposited on single-crystal alloy turbine blade materials by laser claddin. Acta Mater. 57, 5292 (2009).Google Scholar
Picas, J.A., Forn, A., Adjelsztajn, L., and Schoenung, J.: Nanocrystalline NiCrAlY powder synthesis by mechanical cryomilling. Powder Technol. 148, 20 (2004).Google Scholar
Alkin, B.J.M. and Courtney, T.H.: The kinetics of composite particle formation during mechanical alloying. Metal. Trans. A 24, 647 (1993).Google Scholar
Aoki, K., Wang, X.M., Memezawa, A., and Masumoto, T.: Ordering of chemically disordered Ni3Al and Ni3Ge prepared by mechanical alloying. Mater. Sci. Eng., A 179–180, 390 (1994).CrossRefGoogle Scholar
Suryanarayana, C.: Mechanical alloying and milling. Prog. Mater. Sci. 46, 1 (2001).CrossRefGoogle Scholar
Rosenthal, D.: The theory of moving heat source and its application to metal treatment. Trans. ASME 43, 849 (1946).Google Scholar
Liu, Z. and Gao, W.: Oxidation behavior of cast Ni3Al alloys and microcrystalline Ni3Al + 5%Cr coatings with and without Y doping. Oxid. Met. 55, 481 (2001).Google Scholar
Clarke, D.R.: Stress generation during high-temperature oxidation of metallic alloys. Curr. Opin. Solid State Mater. Sci. 6, 237 (2002).Google Scholar
Evans, H.E. and Lobb, R.C.: Conditions for the initiation of oxide-scale cracking and spallation. Corros. Sci. 24, 209 (1984).Google Scholar
Kadolkar, P.B., Watkins, T.R., De Hosson, J.T.M., Kooi, B.J., and Dahotre, N.B.: State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys. Acta Mater. 55, 1203 (2007).Google Scholar
Zhang, L., Zhang, M., Chellali, R., and Dong, J.: Investigation on the growing, cracking and spalling of oxides scales of powder metallurgy Rene95 nickel-based superlloy. Appl. Surf. Sci. 257, 9762 (2011).Google Scholar
Hall, E.O.: The deformation and ageing of mild steel: Iii discussion of results. Proc. Phys. Soc. 64, 747 (1951).Google Scholar