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An investigation of metallurgical bonding in Al–7Si/gray iron bimetal composites

Published online by Cambridge University Press:  11 November 2013

Yang Liu ,
Xiufang Bian ,
Jianfei Yang ,
Kai Zhang ,
Le Feng  and
Chuncheng Yang
Yang Liu
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061, People’s Republic of China
Xiufang Bian*
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061, People’s Republic of China
Jianfei Yang
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061, People’s Republic of China
Kai Zhang
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061, People’s Republic of China
Le Feng
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061, People’s Republic of China
Chuncheng Yang
Affiliation:
Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061, People’s Republic of China
*
a)Address all correspondence to this author. e-mail: [email protected]
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Abstract

Al–7Si/gray iron bimetal composites with a sound metallurgical bonding were obtained by a gravity die casting process. The surface treatments of the gray iron specimen including fluxing and hot dipping were applied to forming a complete metallurgical bonding layer at the Al–7Si/gray iron interface. In addition, the effect of Mn in dipping bath on the microstructure of the Al–7Si/gray iron interfacial bond zone has been studied in an Al–7Si alloy containing five different levels of Mn ranging from 0 to 5 wt%. Microstructure analysis indicates that addition of Mn in dipping bath can eliminate the harmful needle-like phase (β-Al5FeSi) as the Mn content is no less than 1.5 wt% and also plays an important role in facilitating the growth of intermetallic phases [α-Al15(FexMn1−x)3Si2] and the metallurgical bonding layer. The sound metallurgical bonding formed at the Al–7Si/gray iron interface is attributed to combining the effect of surface treatments and selection of Mn content.

Keywords

joiningcompositemicrostructure
Type
Articles
Information
Journal of Materials Research , Volume 28 , Issue 22 , 28 November 2013 , pp. 3190 - 3198
Copyright
Copyright © Materials Research Society 2013 

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References

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