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3D multiscale modeling of fracture in metal matrix composites

Published online by Cambridge University Press:  06 March 2019

Yan Li Open the ORCID record for Yan Li [Opens in a new window] ,
Leon Phung  and
Cyril Williams
Yan Li*
Affiliation:
Department of Mechanical and Aerospace Engineering, California State University, Long Beach, California 90840, USA
Leon Phung
Affiliation:
Department of Mechanical and Aerospace Engineering, California State University, Long Beach, California 90840, USA
Cyril Williams
Affiliation:
US Army Research Laboratory, Aberdeen Proving Ground, Adelphi, Maryland 21005, USA
*
a)Address all correspondence to this author. e-mail: [email protected]
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Abstract

Metal matrix composites (MMCs) have great potential to replace monolithic metals in many engineering applications due to their enhanced properties, such as higher strength and stiffness, higher operating temperature, and better wear resistance. Despite their attractive mechanical properties, the application of MMCs has been limited primarily due to their high cost and relative low fracture toughness and reliability. Microstructure determines material fracture toughness through activation of different failure mechanisms. In this paper, a 3D multiscale modeling technique is introduced to resolve different failure mechanisms in MMCs. This approach includes 3D microstructure generation, meshing, and cohesive finite element method based failure analysis. Calculations carried out here concern Al/SiC MMCs and focus on primary fracture mechanisms which are correlated with microstructure characteristics, constituent properties, and deformation behaviors. Simulation results indicate that interface debonding not only creates tortuous crack paths via crack deflection and coalescence of microcracks but also leads to more pronounced plastic deformation, which largely contributes to the toughening of composite materials. Promotion of interface debonding through microstructure design can effectively improve the fracture toughness of MMCs.

Keywords

microstructurefracturesimulations
Type
Invited Paper
Information
Journal of Materials Research , Volume 34 , Issue 13: Focus Issue: Intrinsic and Extrinsic Size Effects in Materials , 15 July 2019 , pp. 2285 - 2294
Copyright
Copyright © Materials Research Society 2019 

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