We present an experimental investigation aimed at understanding the effects of surface roughness on the time-mean drag coefficient ($\bar {C}_{D}$) of finite-span cylinders ($\text {span/diameter} = \text {aspect ratio}$, $0.51 \le AR \le 6.02$) freely rolling without slip on an inclined plane. While lubrication theory predicts an infinite drag force for ideally smooth cylinders in contact with a smooth surface, experiments yield finite drag coefficients. We propose that surface roughness introduces an effective gap ($G_{eff}$) resulting in a finite drag force while allowing physical contact between the cylinder and the plane. This study combines measurements of surface roughness for both the cylinder and the plane panel to determine a total relative roughness ($\xi$) that can effectively describe $G_{eff}$ at the point of contact. It is observed that the measured $\bar {C}_{D}$ increases as $\xi$ decreases, aligning with predictions of lubrication theory. Furthermore, the measured $\bar {C}_{D}$ approximately matches combined analytical and numerical predictions for a smooth cylinder and plane when the imposed gap is approximately equal to the mean peak roughness ($R_p$) for rough cylinders, and one standard deviation peak roughness ($R_{p, 1\sigma }$) for relatively smooth cylinders. As the time-mean Reynolds number ($\overline {Re}$) increases, the influence of surface roughness on $\bar {C}_{D}$ decreases, indicating that wake drag becomes dominant at higher $\overline {Re}$. The cylinder aspect ratio ($AR$) is found to have only a minor effect on $\bar {C}_{D}$. Flow visualisations are also conducted to identify critical flow transitions and these are compared with visualisations previously obtained numerically. Variations in $\xi$ have little effect on the cylinder wake. Instead, $AR$ was observed to have a more pronounced effect on the flow structures observed. The Strouhal number ($St$) associated with the cylinder wake shedding was observed to increase with $\overline {Re}$, while demonstrating little dependence on $AR$.

We derive a generalised asymptotic model for the flow of a thin fluid film over an arbitrarily parameterised non-axisymmetric curved substrate surface based on the lubrication approximation. In addition to surface tension, gravity and centrifugal force, our model incorporates the effects of the Coriolis force and disjoining pressure, together with a non-uniform initial condition, which have not been widely considered in existing literature. We use this model to investigate the impact of the Coriolis force and fingering instability on the spreading of a non-axisymmetric spin-coated film at a range of substrate angular velocities, first on a flat substrate, and then on parabolic cylinder- and saddle-shaped curved substrates. We show that, on flat substrates, the Coriolis force has a negligible impact at low angular velocities, and at high angular velocities results in a small deflection of fingers formed at the contact line against the direction of substrate rotation. On curved substrates, we demonstrate that, as the angular velocity is increased, spin-coated films transition from being dominated by gravitational drainage with no fingering to spreading and fingering in the direction with the greatest component of centrifugal force tangent to the substrate surface. For both curved substrates and all angular velocities considered, we show that the film thickness and total wetted substrate area remain similar over time to those on a flat substrate, with the key difference being the shape of the spreading droplet.

A phenomenological model is proposed to estimate the initial thickness of the liquid microlayer forming beneath a vapour bubble growing on a solid surface upon nucleate boiling. The model employs an analogy between the microlayer formation and the classic plate withdrawal problem. It calculates the microlayer thickness by considering it as a Landau–Levich film, where the thickness is a function of the meniscus speed and radius of curvature. Given the nearly hemispherical shape of the bubble during the early growth stage when the microlayer is first deposited, we assume that the meniscus speed can be approximated by the bubble expansion rate, and estimate the meniscus curvature using the Rayleigh equations. Unlike previous theories that assume that the bubble radius growth is proportional to the square root of time, the proposed model does not rely on any specific law of growth for vapour bubbles. The model is validated for predicting the microlayer thickness in water and ethanol, showing good agreement with experimental measurements and empirical correlations. Subsequent analyses of the microlayer interface profile address inconsistent reports – some described a wedge-like shape, whereas others reported a slight outward curvature with decreasing thickness in the outer region. This discrepancy is attributed to a reduction in the expansion rate of the microlayer's outer edge, particularly when the bubble reaches its maximum width. Our model provides insights into microlayer dynamics, essential to boiling heat transfer, as the evaporative heat flux through the microlayer is very sensitive to its initial thickness.

A viscous, lubrication-like response can be triggered in a thin film of fluid squeezed between a rigid flat surface and the tip of an incoming projectile. We develop a scaling for this viscous approach stage of fluid-mediated normal impact, applicable to soft impactors. Under the assumption of mediating fluid being incompressible, the impacting solid displays two limit regimes: one dominated by elasticity, and the other by inertia. The transition between the two is predicted by a dimensionless parameter, which can be interpreted as the ratio between two time scales that are the time that it takes for the surface waves to warn the leading edge of the impactor of the forthcoming impact, and the characteristic duration of the final viscous phase of the approach. Additionally, we elucidate why nearly incompressible solids feature (a) substantial ‘gliding’ prior to contact at the transition between regimes, (b) the largest size of entrapped bubble between the deformed tip of the impactor and the flat surface, and (c) a sudden drop in entrapped bubble radius past the transition between regimes. Finally, we argue that the above time scale ratio (a dimensionless number) can govern the different dynamics reported experimentally for a fluid droplet as a function of its viscosity and surface tension.

The interaction between deformable surfaces and oscillatory driving is known to produce complex secondary time-averaged flows due to inertial and elastic nonlinearities. Here, we revisit the problem of oscillatory flow in a cylindrical tube with a deformable wall, and analyse it under a long-wave theory for small deformations, but for arbitrary Womersley numbers. We find that the oscillatory pressure does not vary linearly along the length of a deformable channel, but instead decays exponentially with spatial oscillations. We show that this decay occurs over an elasto-visco-inertial length scale that depends on the material properties of the fluid and the elastic walls, the geometry of the system, and the frequency of the oscillatory flow, but is independent of the amplitude of deformation. Inertial and geometric nonlinearities associated with the elastic deformation of the channel drive a time-averaged secondary flow. We quantify the flow using numerical solutions of the perturbation theory, and gain insight by developing analytic approximations. The theory identifies a complex non-monotonic dependence of the time-averaged flux on the elastic compliance and inertia, including a reversal of the flow. Finally, we show that our analytic theory is in excellent quantitative agreement with the three-dimensional direct numerical simulations of Pande et al. (Phys. Rev. Fluids, vol. 8, no. 12, 2023, 124102).

The flow of a nematic liquid crystal in a Hele-Shaw cell with an electrically controlled viscous obstruction is investigated using both a theoretical model and physical experiments. The viscous obstruction is created by temporarily electrically altering the viscosity of the nematic in a region of the cell across which an electric field is applied. The theoretical model is validated experimentally for a circular cylindrical obstruction, demonstrating user-controlled flow manipulation of an anisotropic liquid within a heterogeneous single-phase microfluidic device.

Instability and rupture dynamics of a liquid nano-thread, subjected to external hydrodynamic perturbations, are captured by a stochastic lubrication equation (SLE) incorporating thermal fluctuations via Gaussian white noise. Linear instability analysis of the SLE is conducted to derive the spectra and distribution functions of thermal capillary waves influenced by external perturbations and thermal fluctuations. The SLE is also solved numerically using a second-order finite difference method with a correlated noise model. Both theoretical and numerical solutions, validated through molecular dynamics, indicate that surface tension forces due to specific external perturbations overcome the random effects of thermal fluctuations, determining both the thermal capillary waves and the evolution of perturbation growth. The results also show two distinct regimes: (i) the hydrodynamic regime, where external perturbations dominate, leading to uniform ruptures, and (ii) the thermal-fluctuation regime, where external perturbations are surpassed by thermal fluctuations, resulting in non-uniform ruptures. The transition between these regimes, modelled by a criterion developed from linear instability theory, exhibits a strong dependence on the amplitudes and wavenumbers of the external perturbations.

We study the dynamics of hydraulic fracturing of an elastic solid in a Hele-Shaw cell. Compared with hydraulic fractures in an infinite elastic bulk, the viscous resistance comes mainly from the drag by the two parallel plates that forms the Hele-Shaw cell rather than by the fluid–solid interface. Such a feature leads to a different nonlinear differential–integral system that describes the coupled evolution of the fracture shape and pressure field. Our theory leads to hydraulic fractures of cusp shapes in the neighbourhood of the fracture tip, which is consistent with recent experimental observations. Accordingly, there exists no pressure singularity at the location of the fracture tip, which is also fundamentally different from our previous understandings of hydraulic fracturing of elastic solids.

Immersed nonlinear elements are prevalent in biological systems that require a preferential flow direction, such as the venous and the lymphatic system. We investigate here a certain class of models where the fluid is driven by peristaltic pumping and the nonlinear elements are ideal valves that completely suppress backflow. This highly nonlinear system produces discontinuous solutions that are difficult to study. We show that, as the density of valves increases, the pressure and flow are well approximated by a continuum of valves which can be analytically treated, and we demonstrate through numeric simulation that the approximation works well even for intermediate valve densities. We find that the induced flow is linear in the peristaltic amplitude for small peristaltic forces and, in the case of sinusoidal peristalsis, is independent of pumping direction. Despite the continuum approximation used, the physical valve density is accounted for by modifying the resistance of the fluid appropriately. The suppression of backflow causes a net benefit in adding valves when the valve density is low, but once the density is high enough, valves predominately suppress forward flow, suggesting there is an optimum number of valves per wavelength. The continuum model for peristaltic pumping through an array of valves presented in this work can eventually provide insights about the design and operating principles of complex flow networks with a broad class of nonlinear elements.

When a viscous fluid partially fills a Hele-Shaw channel, and is pushed by a pressure difference, the fluid interface is unstable due to the Saffman–Taylor instability. We consider the evolution of a fluid region of finite extent, bounded between two interfaces, in the limit that the interfaces are close, that is, when the fluid region is a thin liquid filament separating two gases of different pressure. In this limit, we derive a second-order ‘thin-filament’ model that describes the normal velocity of the filament centreline, and evolution of the filament thickness, as functions of the thickness, centreline curvature and their derivatives. We show that the second-order terms in this model, that include the effect of transverse flow along the filament, are necessary to regularise the instability. Numerical simulation of the thin-filament model is shown to be in accordance with level-set computations of the complete two-interface model. Solutions ultimately evolve to form a bubble of rapidly increasing radius and decreasing thickness.

Lubrication theory is adapted to incorporate the large normal stresses that occur for order-one Deborah numbers, $De$, the ratio of the relaxation time to the residence time. Comparing with the pressure drop for a Newtonian viscous fluid with a viscosity equal to that of an Oldroyd-B fluid in steady simple shear, we find numerically a reduced pressure drop through a contraction and an increased pressure drop through an expansion, both changing linearly with $De$ at high $De$. For a constriction, there is a smaller pressure drop that plateaus at high $De$. For a contraction, much of the change in pressure drop occurs in the stress relaxation in a long exit channel. An asymptotic analysis for high $De$, based on the idea that normal stresses are stretched by an accelerating flow in proportion to the square of the velocity, reveals that the large linear changes in pressure drop are due to higher normal stresses pulling the fluid through the narrowest gap. A secondary cause of the reduction is that the elastic shear stresses do not have time to build up to their steady-state equilibrium value while they accelerate through a contraction. We find for a contraction or expansion that the high $De$ analysis works well for $De>0.4$.

When a sphere rotates near a rigid boundary coated with a thin layer of viscous liquid, ‘tracks’ are generated both behind and over the sphere. This paper describes a theory for the simplest one-track configuration which can occur under particular experimental conditions. The theoretical predictions are in good agreement with experimental observations.

Rain drops form in clouds by collision of submillimetric droplets falling under gravity: larger drops fall faster than smaller ones and collect them on their path. The puzzling stability of fogs and non-precipitating warm clouds with respect to this avalanche mechanism has been a longstanding problem. How can droplets of diameter around 10 $\mathrm {\mu }$m have a low collision probability, inhibiting the cascade towards larger and larger drops? Here we review the dynamical mechanisms that have been proposed in the literature and quantitatively investigate the frequency of drop collisions induced by Brownian diffusion, electrostatics and gravity, using an open-source Monte Carlo code taking all of them into account. Inertia dominates over aerodynamic forces for large drops, when the Stokes number is larger than $1$. Thermal diffusion dominates over aerodynamic forces for small drops, when the Péclet number is smaller than $1$. We show that there exists a range of size (typically 3–30 $\mathrm {\mu }$m for water drops in air) where neither inertia nor Brownian diffusion are significant, leading to a gap in the collision rate. The effect is particularly important, due to the lubrication film forming between the drops immediately before collision, and secondarily to the long-range aerodynamic interaction. Two different mechanisms regularise the divergence of the lubrication force at vanishing separation: the transition to a non-continuum regime in the lubrication film, when the separation is comparable to the mean free path of air, and the induction of a flow inside the drops due to shear at their surfaces. In the gap between inertia-dominated and diffusion-dominated regimes, dipole–dipole electrostatic interactions becomes the major effect controlling the efficiency of drop collisions.

We investigate theoretically and numerically the impact of an elastic sphere on a rigid wall in a viscous fluid. Our focus is on the dynamics of the contact, employing the soft lubrication model in which the sphere is separated from the wall by a thin liquid film. In the limit of large sphere inertia, the sphere bounces and the dynamics is close to the Hertz theory. Remarkably, the film thickness separating the sphere from the wall exhibits non-trivial self-similar properties that vary during the spreading and retraction phases. Leveraging these self-similar properties, we establish the energy budget and predict the coefficient of restitution for the sphere. The general framework derived here opens many perspectives to study the lubrication film in impact problems.

Magnetic soap films under the forcing of an inhomogeneous magnetic field are governed by a wide range of interconnected physics. The study of magnetic soap films requires the development of comprehensive models to support experimental observations. In this study, the thin film approximation is applied to the Navier–Stokes equations to derive a model for the film thickness of magnetic soap films that incorporates the effects of interfacial mobility, surfactant transport and magnetite nanoparticle (NP) transport. This derived model consists of a coupled system of equations for the film thickness, interfacial velocity, interfacial surfactant concentration and magnetite NP concentration. Simulations are performed for both soap films and magnetic soap films by solving the system of equations using the Galerkin finite element method, and results are compared with experiments. Simulation results highlight that interfacial flows can dominate the rate of film thinning and that accounting for the dependence of the magnetisation on the local magnetite NP concentration can influence the predicted speed of magnetically driven flows. Furthermore, simulation results demonstrate that the model is able to predict marginal regeneration in qualitative agreement with the experiments for soap films; the model also predicts the same flow pattern as seen in the experiments for magnetic soap films. Overall, this study advances the state of soap film and magnetic soap film modelling and will contribute to acquiring control over the drainage and stability of magnetic soap films in the long term.

Soft intertwined channel systems are frequently found in fluid flow networks in nature. The passage geometry of these systems can deform due to fluid flow, which can cause the relationship between flow rate and pressure drop to deviate from the Hagen–Poiseuille linear law. Although fluid–structure interactions in single deformable channels have been extensively studied, such as in Starling's resistor and its variations, the flow transport capacity of an intertwined channel with multiple self-intersections (a ‘hydraulic knot’), is still an open question. We present experiments and theory on soft hydraulic knots formed by interlinked microfluidic devices comprising two intersecting channels separated by a thin elastomeric membrane. Our experiments show flow–pressure relationships similar to flow limitation, where the limiting flow rate depends on the knot configuration. To explain our observations, we develop a mathematical model based on lubrication theory coupled with tension-dominated membrane deflections that compares favourably with our experimental data. Finally, we present two potential hydraulic knot applications for microfluidic flow rectification and attenuation.

An experimental investigation identifying the effects of surface roughness on the drag coefficient ($C_{D}$) of freely rolling spheres is reported. Although lubrication theory predicts an infinite drag force for an ideally smooth sphere in contact with a smooth wall, finite drag coefficients are obtained in experiments. It is proposed that surface roughness provides a finite effective gap ($G$) between the sphere and panel, resulting in a finite drag force while also allowing physical contact between the sphere and plane. The measured surface roughnesses of both the sphere and panel are combined to give a total relative roughness ($\xi$). The measured $C_{D}$ increases with decreasing $\xi$, in agreement with analytical predictions. Furthermore, the measured $C_{D}$ is also in good agreement with the combined analytical and numerical predictions for a smooth sphere and wall, with a gap approximately equal to the root-mean-square roughness ($R_q$). The accuracy of these predictions decreases for low mean Reynolds numbers ($\overline {Re}$), due to the existence of multiple scales of surface roughness that are not effectively captured by $R_{q}$. Experimental flow visualisations have been used to identify critical flow transitions that have been previously predicted numerically. Path tracking of spheres rolling on two panels with different surface roughnesses indicates that surface roughness does not significantly affect the sphere path or oscillations. Analysis of sphere Strouhal number ($St$) highlights that wake shedding and sphere oscillations are coupled at low $\overline {Re}$ but with increasing $\overline {Re}$, the influence of wake shedding on the sphere path diminishes.

We study the dynamic interaction of two gravity currents in a confined porous layer, one heavier and one lighter, partly inspired by the practice of geological $\mathrm {CO}_2$ sequestration in oil fields. Two coupled nonlinear advective-diffusive equations are derived to describe the time evolution of the profile shape of both the upper (lighter) and lower (heavier) currents. At early times, the upper and lower currents remain separated and propagate independently. As time progresses, the currents approach each other and start to interact. We have identified eight different regimes of gravity current interaction at late times, impacted by four dimensionless parameters, representing the flow rate partition, ratio of buoyancy over the injection force, and the viscosity contrasts between the two injecting and displaced fluids. By defining appropriate similarity variables at either the early or late times, the governing partial differential equations (PDEs) reduce to different ordinary differential equations (ODEs), corresponding to the classic nonlinear diffusion solutions at early times and eight different self-similar solutions at late times when the currents attach to each other. It is of interest to note that in four of the eight regimes of late-time interaction (regimes 2, 6–8), self-similar solutions can be constructed by combining appropriately the three basic solutions (i.e. shock, rarefaction and travelling wave solutions) identified during single fluid injection in confined porous layers. In the four other regimes (regimes 1, 3–5), implicit solutions in the form of logarithm or error functions are obtained due to the influence of flow confinement and interaction of gravity currents. Potential implications of the model and solutions are also briefly discussed in the context of ${\rm CO}_2$-water co-flooding for simultaneous ${\rm CO}_2$ sequestration and oil recovery.

We study the capillary rise of viscous liquids into sharp corners formed by two surfaces whose geometry is described by power laws $h_i(x) = c_i x^n$, $i = 1,2$, where $c_2 > c_1$ for $n \geq 1$. Prior investigations of capillary rise in sharp corners have shown that the meniscus altitude increases with time as $t^{1/3}$, a result that is universal, i.e. applies to all corner geometries. The universality of the phenomenon of capillary rise in sharp corners is revisited in this work through the analysis of a partial differential equation for the evolution of a liquid column rising into power-law-shaped corners, which is derived using lubrication theory. Despite the lack of geometric similarity of the liquid column cross-section for $n>1$, there exist a scaling and a similarity transformation that are independent of $c_i$ and $n$, which gives rise to the universal $t^{1/3}$ power law for capillary rise. However, the prefactor, which corresponds to the tip altitude of the self-similar solution, is a function of $n$, and it is shown to be bounded and monotonically decreasing as $n\to \infty$. Accordingly, the profile of the interface radius as a function of altitude is also independent of $c_i$ and exhibits slight variations with $n$. Theoretical results are compared against experimental measurements of the time evolution of the tip altitude and of profiles of the interface radius as a function of altitude.

A rigid object moving in a viscous fluid and in close proximity to an elastic wall experiences self-generated elastohydrodynamic interactions. This has been the subject of intense research activity, with recent and growing attention given to the particular case of elastomeric and gel-like substrates. Here, we address the situation where the elastic wall is replaced by a capillary surface. Specifically, we analyse the lubrication flow generated by the prescribed normal motion of a rigid infinite cylinder near the deformable interface separating two immiscible and incompressible viscous fluids. Using a combination of analytical and numerical treatments, we compute the emergent capillary-lubrication force at leading order in capillary compliance, and characterize its dependencies with the interfacial tension, viscosities of the fluids, and length scales of the problem. Interestingly, we identify two main contributions: (i) a velocity-dependent adhesive-like force; (ii) an acceleration-dependant inertia-like force. Our results may have implications for the mobility of colloids near complex interfaces and for the motility of confined microbiological entities.