The structure, chemistry and distribution of hydrothermal alteration and weathering products of feldspars and glass in 3 samples of Yucca Mountain tuffs (GSW G4 borehole at a depth of 1531 ft (464 m) and USW GU3 borehole at 1406 ft (426 m) from the Calico Hills Formation and USW G4 at a depth of 272 ft (82.4 m) from the Topobah Springs Member) were examined by high-resolution transmission electron microscopy (HRTEM) and analytical electron microscopy (AEM). Alteration products are of interest because they may influence the form and distribution of contaminants released from the proposed high-level nuclear waste repository. Samples from the Calico Hills Formation contain alkali-bearing aluminosilicate glass and its alteration products. Zeolites appear to have formed from compositionally similar glass by recrystallization, probably under hydrothermal conditions. Crystals are fibrous and frequently no more than a few tens of nanometers in diameter. Porous aggregates of few-nanometer-diameter, poorly crystalline silica spheres (probably opal C-T) develop adjacent to corroded glass surfaces and zeolite crystals. Finely crystalline Fe-rich smectites coat etched glass surfaces, zeolites and feldspar crystals and occur within opal-like silica aggregates. Microstructures in the clay-dominated coatings and details of smectite-glass interfaces suggest that clays grow in orientations controlled by heterogeneously retreating surfaces and from constituents released at associated glass dissolution sites. The alteration assemblage also includes finely crystalline hematite, goethite, Mn-oxide films and illite formed by alteration of muscovite. The zeolitized sample contains abundant opal-like silica whereas glass in the unzeolitized sample is weathered to smectite-like clays. These differences may be attributed to hydrological and consequent geochemical factors resulting from the higher porosity of zeolitized samples. Exsolved alkali feldspar, which occurs as micron-sized crystals in the Calico Hills Formation and as phenocrysts and in the groundmass of the devitrified Topobah Springs Member, are almost unaltered. Feldspar alteration is confined to cracks and grain boundaries, where minor, poorly crystalline, Fe-bearing aluminosilicate alteration products are developed. In these tuffs, most of the porosity, permeability, high surface area and capacity to affect solution chemistry are associated with products of glass alteration.

The thickness of NiAl + CrB2 coatings, produced by the mechanical embedding of powders, is limited due to the increasing brittleness of processed materials with milling time. Only the NiAl grain growth and resultant softening of the coating matrix could overcome this problem. Therefore, the effect of heating up to 750°C on the microstructure of NiAl + CrB2 coatings deposited in a ball mill rotating at 350 rpm was investigated through in situ TEM observations. The performed observations proved that defect annihilation starts at ~400°C in large intermetallic grains, which are first attached to the substrate. The growth in NiAl nanocrystallites forming most of the coating is activated only above ~600°C. The average crystallite size was measured to be 5, 14, and 19 nm at RT, 650°C, and 750°C, respectively. The first stage of nano-crystallite growth is relatively fast and connected with the reconstruction of crystallite boundaries using up the amorphous material accumulated in between them. The second stage is slower and involves the expansion of larger crystallites at the expense of smaller ones. The performed experiment proved that heating up to 750°C allows the microstructure recovery and grain coarsening of coatings to be activated.

To a mineralogist, minerals are defined primarily by their crystal structure and chemical composition. Many minerals of industrial importance retain this identity in their final application. For the producer and end user, the physical properties of these industrial mineral products such as size and shape distribution, refractive index, density, hardness, refractoriness and colour are of primary importance, since it is the combination of these, together with its surface chemistry, which gives the mineral its functionality. As a result, minerals which are very different in structure and origin but have many similar physical properties, such as kaolin and calcium carbonate, are often used in very similar roles and in similar applications.

Examples of mineral use in diverse applications such as paper, paints and coatings, polymers and films show how the physical properties of different minerals are exploited and engineered to provide optical, mechanical and rheological performance and to minimise cost. Industrial mineral producers have been manipulating these properties for many decades and continue to do so in search of improved performance and new applications. As new high performance materials become more commonplace, the challenge is to find new ways of transforming minerals to provide the necessary functionality for them.

Two- and three-dimensional assemblies of carbon nanomaterials such as carbon nanotubes and graphene are necessary to harness their remarkable physicochemical properties in many clean energy, electronics, and biomedical applications. Herein we report a facile, economical, and versatile method for layer-by-layer fabrication of chemically-crosslinked carbon nanomaterial assemblies by ultrasonic spray coating combined with radical-initiated crosslinking reaction. The chemical, surface, and mechanical properties of the carbon nanomaterial coatings were characterized by Raman spectroscopy, atomic force microscopy, scanning- and transmission-electron microscopy, and nano-dynamic mechanical analysis. Our results indicate that the macroscopic 2D assemblies of crosslinked carbon nanotubes or graphene nanoparticles have surface uniformity, are chemically-crosslinked, and are mechanically robust. We further provide proof-of-concept demonstration of fabricating free-standing, porous, 3D single-walled carbon nanotube structures. Taken together, the results opens avenues toward adapting our method to enable 3D printing or additive manufacturing of all-carbon nanomaterial structures.

The purpose of this paper is to propose a critical assessment of Young’s modulus determination of coated materials using Impulse Excitation Technique (IET). In this technique, the coated substrate is excited by an impulse and the acoustic vibrations are recorded. The frequency of the first bending mode is then used in a mechanical model to obtain the Young’s modulus of the coating. The existing models are based on two different theories: the flexural rigidity of a composite beam and the Classical Laminated Beam Theory (CLBT). The aim of the present paper is to assess the accuracy (trueness and precision) of the technique. For this, different models proposed in the literature are compared with a finite element model of the specimen for various conditions. The trueness and precision of models were evaluated and the best model was identified. Then a detailed uncertainty budget is performed to identify and quantify the most influent factors on the global uncertainty.

Coal is an attractive fuel owing to its low price linked to its worldwide availability but combustion of coal generates very corrosive media especially near the superheater tubes. The present investigation is an attempt to evaluate the hot corrosion behavior of detonation-gun sprayed coatings of Cr3C2–NiCr, NiCrAlY + 0.4 wt% CeO2, and NiCoCrAlYTa on superfer 800H, exposed to low temperature super-heater zone of the coal-fired boiler. The specimens were hanged in the platen super-heater of coal-fired boiler where the gas temperature was around 900 °C ± 10 °C. Hot corrosion experiments were performed for 10 cycles, each cycle consisting of 100 h exposure followed by 1 h cooling at ambient temperature. All three coatings deposited on superfer 800H imparted better hot corrosion resistance than the bare uncoated one. The Cr3C2–NiCr coated superalloy performed better than the other two coatings in the given boiler environment.

The aim of this work is to produce metallic coatings onto a steel substrate type E335 in order to hardening and improving the tribological properties of contact surfaces. In this study, two different coatings of stainless steel 18/8 and molybdenum realized with and without bond coat in Ni-Al were sprayed using a thermal flame spray technique. The microstructures of the two deposits are obtained using an optical microscope (OM), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Measures microhardness under a load of 200 g, are performed on the polished surfaces of these two types of deposits. The wear and the determination of the coefficients of friction of the two deposits tests were performed in dry conditions. A pin on disc configuration on a tribometer type TE 91 was used with different normal loads and a sliding speed of 0.5 m/s. The results showed that the microstructures obtained by OM and SEM of stainless steel present a dense and compact microstructure. It contains a low porosity and unmelted particles in comparison with the coatings of Mo. In addition, it was found that the spray-coated stainless steel 18/8 exhibited higher microhardness, higher wear resistance and significantly low friction coefficient in comparison with those of Mo coatings.

The complex thermochemical and thermomechanical environments in high temperature propulsion and energy generation systems often demand the use of suites of materials with disparate properties. Unique combinations of materials that simultaneously function to optimize mechanical, thermal, and environmental properties can enable breakthroughs in design and system capability. This article focuses on interlayers that function as environmental barriers and promote adhesion of the ceramic thermal barriers to metallic substrates. The structure, composition, processing, and performance of major classes of bond coatings are briefly reviewed. Challenges for the development of new coating systems and for prediction of their performance in service are addressed.

The biaxial stress and thermal expansion of multilayer doped-aluminosilicate environmental barrier coatings were measured in situ during cooling using microfocused high-energy X-rays in transmission. Coating stresses during cooling from 1000 °C were measured for as-sprayed and thermally cycled samples. In the as-sprayed state, tensile stresses as high as 75 MPa were measured in the doped-aluminosilicate topcoat at 375 °C, after which a drop in the stress occurred accompanied by through-thickness cracking of the two outermost layers. After thermally cycling the samples, the stress in the topcoat was reduced to approximately 50 MPa, and there was no drop in stress upon cooling. This stress reduction was attributed to a crystallographic phase transformation of the topcoat and the accompanying change in thermal expansion coefficient. The addition of a doped aluminosilicate to the mullite layer did not lower the stress in the topcoat, but may offer increased durability due to an increased compressive stress.

Measuring the toughness of brittle coatings has always been a difficult task. Coatings are often too thin to easily prepare a freestanding sample of a defined geometry to use standard toughness measuring techniques. Using standard indentation techniques gives results influenced by the effect of the substrate. A new technique for measuring the toughness of coatings is described here. A precracked micro-beam was produced using focused ion beam (FIB) machining, then imaged and loaded to fracture using a nanoindenter.

The influence of a lack of sufficient electrical conductivity on the results of quantitative electron probe microanalysis has been investigated on a number of oxides. The effect of surface charging and the way it alters the emitted X-ray signals has been studied. It is shown that the presence of conducting coatings, such as carbon or copper, will affect the interelement X-ray intensity ratios, whatever the thickness of the coating may be. Although the effects for heavier elements may be acceptable, they cannot be ignored for a light element such as oxygen, where strong variations with coating thickness were observed. Quantitative analyses of oxygen, on uncoated well-conducting oxide specimens, using uncoated well-conducting hematite (Fe2O3) as a standard yielded excellent results in the range between 4 and 40 kV with the φ(ρz) software used. As soon as coated nonconducting specimens were examined, using the same hematite standard, coated under exactly the same conditions, widely scattering and noncoherent results were obtained. These discrepancies can only be attributed to a lack of conductivity.

This paper analyses the influence of the inner structure of a SiO2 coating deposited on SiC particles by a sol-gel route on reactivity and wettability between SiC particles and molten aluminium during composite manufacturing. Different heat treatments were applied to the sol-gel coatings to change the porous structure of the amorphous silica. The coatings subjected to the mildest heat treatment were more reactive with molten aluminium, enriching the Si content of the matrix composite, and hence inhibiting direct reaction of the SiC particles and the formation of aluminium carbide. Thermal analysis showed that Si enrichment altered the solidification behavior of the aluminium matrix and its resultant microstructure, influencing the manufacturing conditions and final properties of the fabricated composites.

Protein biochips have recently gained a lot of attention as bioanalytical tools in the life sciences. The creation of such biochips has been made possible by the integration of scientific approaches and methodologies in microfabrication, organic interface chemistry, protein engineering, detection physics, and—last but not least—advances in microarrays and microfluidic dispensing technologies. This article reviews some of the current drop-on-demand technologies developed for printing biomolecular arrays, with an emphasis on proteins and the technical challenges associated with them.

This introductory article provides the background for the September 2003 issue of MRS Bulletin on Ultrahigh-Temperature Materials for Jet Engines. It covers the need for these materials, the history of their development, and current challenges driving continued research and development. The individual articles that follow review achievements in four different material classes (three in situ composites—based on molybdenum silicide, niobium silicide, and silicon carbide, respectively—and high-melting-point platinum-group-metal alloys), as well as advances in coating systems developed both for oxidation protection and as thermal barriers. The articles serve as a benchmark to illustrate the progress made to date and the challenges ahead for ultrahigh-temperature jet-engine materials.