The oxide scales of AISI 304 formed in boric acid solutions at
300°C and pH = 4.5 have been studied using X-ray photoelectron
spectroscopy (XPS) depth profiling. The present focus is depth profile
quantification both in depth and chemical composition on a molecular
level. The roughness of the samples is studied by atomic force microscopy
before and after sputtering, and the erosion rate is determined by
measuring the crater depth with a surface profilometer and vertical
scanning interferometry. The resulting roughness (20–30 nm), being
an order of magnitude lower than the crater depth (0.2–0.5 μm),
allows layer-by-layer profiling, although the ion-induced effects result
in an uncertainty of the depth calibration of a factor of 2. The XPS
spectrum deconvolution and data evaluation applying target factor analysis
allows chemical speciation on a molecular level. The elemental
distribution as a function of the sputtering time is obtained, and the
formation of two layers is observed—one hydroxide (mainly
iron–nickel based) on top and a second one deeper, mainly consisting
of iron–chromium oxides.