Maintenance optimization is a process for improving the efficiency of maintenance strategies and activities, considering various aspects of the target system and components, such as the probabilities of system failures and the cost of repair and replacement of a failed component. The improvement of maintenance optimization algorithms generally requires information from various data sources. For example, it may require the system risk information derived from risk analysis tools or the residual lifetime of a component from fault prognosis tools. The requirements of data acquisition (DAQ) and aggregation pose new challenges for maintenance management systems (MMSs) that implement and use these maintenance optimization algorithms. This paper proposes a multiple aspects maintenance ontology-based framework to facilitate DAQ from MMSs, online monitoring systems, fault detection and discrimination tools, risk assessment tools, decision-making tools, and component identification tools, and accelerate the implementation and verification of contemporary maintenance optimization models and algorithms. The proposed framework consists of a multi-aspect maintenance ontology with critical information for maintenance optimization and application interfaces for collecting information from various data sources, such as fault prognosis tools, online monitoring tools, risk assessment tools, and decision-making algorithms. In addition, this paper proposes a heuristic method for integrating concepts and properties from other existing ontologies into the proposed framework when the existing ontology is not fully compatible with the ontology under construction. Finally, the paper verifies the proposed ontology framework using a feedwater system designed for nuclear power plants with valves and filters as the components under maintenance.

We consider the problem of optimally replacing multiple stochastically degrading systems using condition-based maintenance. Each system degrades continuously at a rate that is governed by the current state of the environment, and each fails once its own cumulative degradation threshold is reached. The objective is to minimize the sum of the expected total discounted setup, preventive replacement, reactive replacement, and downtime costs over an infinite horizon. For each environment state, we prove that the cost function is monotone nondecreasing in the cumulative degradation level. Additionally, under mild conditions, these monotonicity results are extended to the entire state space. In the case of a single system, we establish that monotone policies are optimal. The monotonicity results help facilitate a tractable, approximate model with state- and action-space transformations and a basis-function approximation of the action-value function. Our computational study demonstrates that high-quality, near-optimal policies are attainable and significantly outperform heuristic policies.