This paper deals with the kinematic analysis and enumeration of singularities of the six degree-of-freedom 3-RPS-3-SPR series–parallel manipulator (S–PM). The characteristic tetrahedron of the S–PM is established, whose degeneracy is bijectively mapped to the serial singularities of the S–PM. Study parametrization is used to determine six independent parameters that characterize the S–PM and the direct kinematics problem is solved by mapping the transformation matrix between the base and the end-effector to a point in ℙ7. The inverse kinematics problem of the 3-RPS-3-SPR S–PM amounts to find the location of three points on three lines. This problem leads to a minimal octic univariate polynomial with four quadratic factors.

In this paper, the pick and place trajectory planning of a planar 3-RRR parallel manipulator is studied in the presence of joint clearance, which is one of the main sources of error in the positioning accuracy. Joint clearance can be modeled as a massless virtual link, with its direction determined from dynamic analysis. A 3–4–5 interpolating polynomial is used to plan the trajectories for the manipulator in the vertical and horizontal planes, in the presence of clearances. We compare the trajectories with those in the ideal cases, i.e., without clearances at the joints, and demonstrate that one can easily compensate for the errors in the trajectories by appropriate changes of the inputs. A similar method works for the compensation of the errors due to clearances at the joints, in trajectory planning of any parallel manipulator with any running speeds and payloads.

The 3-PS structure features one rigid body (platform) connected to another rigid body (base) by means of three kinematic chains (limbs) of type PS (P and S stand for prismatic pair and spherical pair, respectively). All the 3-degree-of-freedom parallel manipulators with three connectivity-5 limbs, each one constituted of one passive (i.e. not actuated) prismatic pair, one passive spherical pair and one actuated kinematic pair of any type, become 3-PS structures when the actuated pairs are locked. Direct kinematics of this class of manipulators is tied to the properties of the 3-PS structure. In particular, the direct position analysis is tied to the assembly modes of the 3-PS structure; whereas the determination of the singularities of the direct instantaneous problem is tied to the determination of the singular geometries of the 3-PS structure, where instantaneous relative motions between platform and base are possible. The solution of these two problems is necessary both for designing the manipulators and for controlling them during motion. This paper deal with the determination of the singular geometries of the 3-PS structure.