Published online by Cambridge University Press: 02 July 2020
Thermal spray of carbide coatings with high hardness and corrosion resistance onto steel substrates has technological importance. The adhesive strength is greatly effected by the interfacial impurities. Low porous and good quality 200 μm thick 86WC10Co4Cr coatings on 4140 steel are obtained by thermal spray methods using SC-HVOF gun at Cooper Oil Tools, Houston, TX. A Carl Zeiss DSM942 SEM with 3.5 nm resolution at 30 keV and Kevex LPX1 Super Dry Quantum Si(Li) Detector with < 145 eV resolution for Energy Dispersive X-ray Spectroscopy (EDXS) were used to study the elemental distribution across the interface. Fig. 1 shows the SEM micrographs of the interface between 86WC10Co4Cr thermal spray coating and 4140 steel substrate. The anchor patterns seen at the interface are believed to improve the adhesive qualities between the coating and the substrate.