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Microstructural evolution and wear performance of the high-entropy FeMnCoCr alloy/TiC/CaF2 self-lubricating composite coatings on copper prepared by laser cladding for continuous casting mold

Published online by Cambridge University Press:  06 March 2019

Jun Jiang ,
Ruidi Li ,
Tiechui Yuan ,
Pengda Niu ,
Chao Chen  and
Kechao Zhou
Jun Jiang
Affiliation:
State Key Laboratory of Powder Metallurgy, Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, People’s Republic of China
Ruidi Li*
Affiliation:
State Key Laboratory of Powder Metallurgy, Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, People’s Republic of China
Tiechui Yuan
Affiliation:
State Key Laboratory of Powder Metallurgy, Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, People’s Republic of China
Pengda Niu
Affiliation:
State Key Laboratory of Powder Metallurgy, Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, People’s Republic of China
Chao Chen
Affiliation:
State Key Laboratory of Powder Metallurgy, Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, People’s Republic of China
Kechao Zhou
Affiliation:
State Key Laboratory of Powder Metallurgy, Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, People’s Republic of China
*
a)Address all correspondence to this author. e-mail: [email protected]
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Abstract

The FeMnCoCr high-entropy alloy/TiC/CaF2 self-lubricating coatings were successfully prepared on a Cu–Zr–Cr alloy for continuous casting mold by laser cladding for wear-resistance. The intriguing finding was that the laser-cladded FeMnCoCr is mainly composed of face-centered cubic and hexagonal close-packed solid solution phases. During the cladding process, the FeMnCoCr/TiC or the FeMnCoCr/TiC/CaF2 mixed sufficiently with Cu matrix, while FeMnCoCr exhibited a spherical shape owing to being insoluble in Cu. The average hardness of the FeMnCoCr/TiC/CaF2 self-lubricating high-entropy alloy (HEA) coatings was twice that of the pure FeMnCoCr HEA coating. By addition of TiC, the friction coefficient and wear rate were decreased from 0.35 and 3.68 × 10−15 mm3/m to 0.27 and 3.06 × 10−15 mm3/m, respectively. When CaF2 was added, the friction coefficients and wear rate were decreased to 0.16 and 2.16 × 10−15 mm3/m, respectively, which was 54% lower than the pure FeMnCoCr HEA coating. The main wear mechanism of the FeMnCoCr coating is abrasive wear while that of the FeMnCoCr/TiC coating is abrasive and adhesion wear. But adhesion wear is dominant for the FeMnCoCr/TiC/CaF2 coating.

Keywords

laser claddinghigh-entropy alloy coatingssolid lubrication
Type
Article
Information
Journal of Materials Research , Volume 34 , Issue 10 , 28 May 2019 , pp. 1714 - 1725
Copyright
Copyright © Materials Research Society 2019 

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