Hostname: page-component-586b7cd67f-t7czq Total loading time: 0 Render date: 2024-11-23T23:36:37.875Z Has data issue: false hasContentIssue false
  • English
  • Français

Application of high-energy oscillating electric current pulse to relieve pulsed-laser surface irradiation induced residual stress in AISI 1045 steel

Published online by Cambridge University Press:  03 November 2016

Bang-ping Gu ,
Jin-tao Lai ,
Xiong Hu ,
Zi-di Jin ,
Hui Zhou ,
Zhen-sheng Yang  and
Long Pan
Bang-ping Gu*
Affiliation:
College of Logistics Engineering, Shanghai Maritime University, Shanghai 201306, People's Republic of China; and Zhejiang Province Key Laboratory of Advanced Manufacturing Technology, Zhejiang University, Hangzhou 310027, People's Republic of China
Jin-tao Lai
Affiliation:
Department of Mechanical and Electrical Engineering, Shaoxing University, Shaoxing 312000, People's Republic of China
Xiong Hu
Affiliation:
College of Logistics Engineering, Shanghai Maritime University, Shanghai 201306, People's Republic of China
Zi-di Jin
Affiliation:
Zhejiang Province Key Laboratory of Advanced Manufacturing Technology, Zhejiang University, Hangzhou 310027, People's Republic of China; and Beijing Geolight Technology Co., Ltd., Beijing 102628, People's Republic of China
Hui Zhou
Affiliation:
Human Factors Research Unit, Institute of Sound and Vibration Research, University of Southampton, Southampton SO17 1BJ, UK
Zhen-sheng Yang
Affiliation:
College of Logistics Engineering, Shanghai Maritime University, Shanghai 201306, People's Republic of China
Long Pan
Affiliation:
Zhejiang Province Key Laboratory of Advanced Manufacturing Technology, Zhejiang University, Hangzhou 310027, People's Republic of China
*
a) Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The high-energy oscillating electric current pulse (ECP) technology was introduced to relieve the residual stresses in the small AISI 1045 steel specimens treated by the pulsed-laser surface irradiation. The high-energy oscillating ECP stress relief experiments were conducted to study the effectiveness of the high-energy oscillating ECP technology. In addition, the electroplasticity framework was developed based on the thermal activation theory to reveal the mechanism of the high-energy oscillating ECP stress relief. The results show that the high-energy oscillating ECP stress relief has good effects on eliminating the residual stress. Furthermore, the residual stress relieving mechanism of the high-energy oscillating ECP stress relief can be attributed to the electric softening effect and the dynamic stress effect. The findings confirm that the significant effects of high-energy oscillating ECP on metal plasticity and provide a basis to understand the underlying mechanism of the high-energy oscillating ECP stress relief.

Keywords

oscillating electric current pulseelectroplasticitypulsed-laserresidual stresselectric softening effectdynamic stress effect
Type
Articles
Information
Journal of Materials Research , Volume 32 , Issue 2 , 27 January 2017 , pp. 473 - 481
Check for updates
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Chao, Z., Wei, T., and Liang, H.: A comprehensive study of thermal damage consequent to laser surface treatment. Mater. Sci. Eng., A 564(6), 381 (2013).Google Scholar
Eto, S., Miura, Y., Tani, J., and Fujii, T.: Effect of residual stress induced by pulsed-laser irradiation on initiation of chloride stress corrosion cracking in stainless steel. Mater. Sci. Eng., A 590, 433 (2014).Google Scholar
Aoki, S., Nishimura, T., and Hiroi, T.: Reduction method for residual stress of welded joint using random vibration. Nucl. Eng. Des. 235(14), 1441 (2005).Google Scholar
Katsuyama, J., Yamaguchi, Y., Li, Y.S., and Onizawa, K.: Effect of cyclic loading on the relaxation of residual stress in the butt-weld joints of nuclear reactor piping. Nucl. Eng. Des. 278, 222 (2014).Google Scholar
Cho, S.K., Yang, Y.S., Son, K.J., and Kim, J.Y.: Fatigue strength in laser welding of the lap joint. Finite Elem. Anal. Des. 40(9–10), 1059 (2004).Google Scholar
Pan, L.Y., Athreya, B.P., Forck, J.A., Huang, W., Zhang, L., Hong, T., Li, W.Z., Ulrich, W., and Mach, J.C.: Welding residual stress impact on fatigue life of a welded structure. Weld. World 57(5), 685 (2013).CrossRefGoogle Scholar
Sasahara, H.: The effect on fatigue life of residual stress and surface hardness resulting from different cutting conditions of 0.45% C steel. Int. J. Mach. Tool. Manu. 45(2), 131 (2005).CrossRefGoogle Scholar
Ilman, M.N., Kusmono, , and Iswanto, P.T.: Fatigue crack growth rate behavior of friction-stir aluminium alloy AA2024-T3 welds under transient thermal tensioning. Mater. Des. 50(17), 235 (2013).Google Scholar
Pouget, G. and Reynolds, A.P.: Residual stress and microstructure effects on fatigue crack growth in AA2050 friction stir welds. Int. J. Fatigue 30(3), 463 (2008).Google Scholar
Edwards, P. and Ramulu, M.: Surface residual stress in Ti–6Al–4V friction stir welds: Pre- and post-thermal stress relief. J. Mater. Eng. Perform. 24(9), 3263 (2015).Google Scholar
Shalvandi, M., Hojjat, Y., Abdullah, A., and Asadi, H.: Influence of ultrasonic stress relief on stainless steel 316 specimens: A comparison with thermal stress relief. Mater. Des. 46, 713 (2013).Google Scholar
Sun, M.C., Sun, Y.H., and Wang, R.K.: The vibratory stress relief of a marine shafting of 35# bar steel. Mater. Lett. 58(3–4), 299 (2004).Google Scholar
Walker, C.A., Waddell, A.J., and Johnston, D.J.: Vibratory stress relief-an investigation of the underlying process. Proc. Inst. Mech. Eng., Part E 209(15), 51 (1995).CrossRefGoogle Scholar
Kozlov, A.V., Mordyuk, B.N., and Chernyashevsky, A.V.: On the additivity of acoustoplastic and electroplastic effects. Mater. Sci. Eng., A 190(1–2), 75 (1995).Google Scholar
Liu, K., Dong, X.H., Xie, H.Y., and Peng, F.: Effect of pulsed current on the deformation behavior of AZ31B magnesium alloy. Mater. Sci. Eng., A 623, 97 (2015).Google Scholar
Li, D.L., Yu, E.L., and Liu, Z.T.: Microscopic mechanism and numerical calculation of electroplastic effect on metal's flow stress. Mater. Sci. Eng., A 580, 410 (2013).CrossRefGoogle Scholar
Li, D.L. and Yu, E.L.: Computation method of metal's flow stress for electroplstic effect. Mater. Sci. Eng., A 505(1–2), 62 (2009).Google Scholar
Roh, J.H., Seo, J.J., Hong, S.T., Kim, M.J., Han, H.N., and Roth, J.T.: The mechanical behavior of 5052-H32 aluminum alloys under a pulsed electric current. Int. J. Plasticity 58(7), 84 (2014).Google Scholar
Zuev, L.B., Gromov, V.E., and Gurevich, L.I.: The effect of electric current pulses on the dislocation mobility in zinc single crystals. Phys. Status Solidi 121(2), 437 (1990).CrossRefGoogle Scholar
Kim, M.S., Vinh, N.T., Yu, H.H., Hong, S.T., Lee, H.W., Kim, M.J., Han, H.N., and Roth, J.T.: Effect of electric current density on the mechanical property of advanced high strength steels under quasi-static tensile loads. Int. J. Precis. Eng. Man. 15(6), 1207 (2014).Google Scholar
Zheng, J.Y., He, W., and Shi, Y.B.: Eliminating residual stress in 45 steel quenching specimens by electrical pulse. J. Zhejiang Univ., Eng. Sci. 46(8), 1407 (2012). (in Chinese).Google Scholar
Gu, B.P., Yang, Z.S., Pan, L., and Wei, W.: Evolution of microstructure, mechanical properties and high order modal characteristics of AISI 1045 steel subjected to a simulative environment of surface grinding burn. Int. J. Adv. Manuf. Technol. 82(1), 253 (2016).Google Scholar
Standard, A.S.T.M.: ASTM E 837–08 Standard Test Method for Determining Residual Stresses by the Hole-Drilling Strain-Gage Method (ASTM International, Pennsylvania, 2008).Google Scholar
Wang, J.P., He, X.C., Wang, B.Q., and Guo, J.D.: Residual stress release in quenched 40Cr steel under electropulsing. Chin. J. Mater. Res. 21(1), 41 (2007). (in Chinese).Google Scholar
Argon, A.S.: Strengthening Mechanisms in Crystal Plasticity (Oxford University Press Inc., New York, 2008); pp. 46, 47.Google Scholar
Kocks, U.F., Argon, A.S., and Ashby, M.F.: Thermodynamics and kinetics of slip (Pergamon Press Ltd., Oxford, 1975), pp. 18, 19, 40, 105.Google Scholar
Kocks, U.F.: Constitutive behavior based on crystal plasticity. In Unified Constitutive Equations for Creep and Plasticity, Miller, A.K., ed.; Elsevier Science Publishing Co., Inc., New York, 1987; pp. 18–21, 23.Google Scholar
Kocks, U.F.: Laws for work-hardening and low-temperature creep. J. Eng. Mater. Technol. 98(1), 76 (1976).Google Scholar
Fang, X.F. and Dahl, W.: Strain hardening of steels at large strain deformation. Part I: Relationship between strain hardening and microstructures of b.c.c. steels. Mater. Sci. Eng., A 203(1–2), 14 (1995).CrossRefGoogle Scholar
Estrin, Y. and Mecking, H.: A unified phenomenological description of work hardening and creep based on one-parameter models. Acta Metall. 32(1), 57 (1984).Google Scholar
Zhao, Y.G., Ma, B.D., Guo, H.C., Ma, J., Yang, Q., and Song, J.S.: Electropulsing strengthened 2 GPa boron steel with good ductility. Mater. Des. 43, 195 (2013).Google Scholar
Roshchupkin, A.M. and Bataronov, I.L.: Physical basis of the electroplastic deformation of metals. Russ. Phys. J. 39(3), 230 (1996).Google Scholar