Hostname: page-component-586b7cd67f-dsjbd Total loading time: 0 Render date: 2024-11-24T13:53:28.679Z Has data issue: false hasContentIssue false

Effect of oxidation on thermal fatigue behavior of cast tungsten carbide particle/steel substrate surface composite

Published online by Cambridge University Press:  11 April 2019

Quan Shan*
Affiliation:
School of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; and Department of Mechanic and Industrial Engineering, Northeastern University, Boston, Massachusetts 02115, USA
Zaifeng Zhou
Affiliation:
School of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; and Department of Mechanic and Industrial Engineering, Northeastern University, Boston, Massachusetts 02115, USA
Zulai Li*
Affiliation:
School of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; and Department of Mechanic and Industrial Engineering, Northeastern University, Boston, Massachusetts 02115, USA
Yehua Jiang
Affiliation:
School of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; and Department of Mechanic and Industrial Engineering, Northeastern University, Boston, Massachusetts 02115, USA
Fan Gao
Affiliation:
School of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; and Department of Mechanic and Industrial Engineering, Northeastern University, Boston, Massachusetts 02115, USA
Lei Zhang*
Affiliation:
School of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; and Department of Mechanic and Industrial Engineering, Northeastern University, Boston, Massachusetts 02115, USA
*
a)Address all correspondence to these authors. e-mail: [email protected]
Get access

Abstract

Cast tungsten carbide is widely used to reinforce iron or steel substrate surface composites to meet the demands of harsh wear environments due to its extremely high hardness and excellent wettability with molten steel. Cast tungsten carbide particle/steel matrix surface composites have demonstrated great potential development in applications under the abrasive working condition. The thermal shock test was used to investigate the fatigue behavior of the composites fabricated by vacuum evaporative pattern casting technique at different temperatures. At elevated temperatures, the fatigue behavior of the composites was influenced by the oxidation of tungsten carbide, producing WO3. Thermodynamic calculations showed that the W2C in the tungsten carbide particle was oxidized at an initial temperature of approximately 570 °C. The relationship between oxidation and thermal fatigue crack growth was investigated, and the results suggested that oxidation would become more significant with increasing thermal shock temperature. These findings provide a valuable guide for understanding and designing particle/steel substrate surface composites.

Type
Article
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Lou, D., Hellman, J., Luhulima, D., Liimatainen, J., and Lindroos, V.K.: Interactions between tungsten carbide (WC) particulates and metal matrix in WC-reinforced composites. Mater. Sci. Eng., A 340, 155 (2003).CrossRefGoogle Scholar
Sun, L., Yang, T.e., Jia, C., and Xiong, J.: VC, Cr3C2 doped ultrafine WC–Co cemented carbides prepared by spark plasma sintering. Int. J. Refract. Met. Hard Mater. 29, 147 (2011).CrossRefGoogle Scholar
Huang, S.W., Samandi, M., and Brandt, M.: Abrasive wear performance and microstructure of laser clad WC/Ni layers. Wear 256, 1095 (2004).CrossRefGoogle Scholar
Do Nascimento, A.M., Ocelík, V., Ierardi, M.C.F., and De Hosson, J.T.M.: Wear resistance of WCp/duplex stainless steel metal matrix composite layers prepared by laser melt injection. Surf. Coat. Technol. 202, 4758 (2008).CrossRefGoogle Scholar
Rong, H., Peng, Z., Ren, X., Wang, C., Fu, Z., Qi, L., and Miao, H.: Microstructure and mechanical properties of ultrafine WC–Ni–VC–TaC–cBN cemented carbides fabricated by spark plasma sintering. Int. J. Refract. Met. Hard Mater. 29, 733 (2011).CrossRefGoogle Scholar
Liu, D., Li, L., Li, F., and Chen, Y.: WCp/Fe metal matrix composites produced by laser melt injection. Surf. Coat. Technol. 202, 1771 (2008).CrossRefGoogle Scholar
Niu, L., Hojamberdiev, M., and Xu, Y.: Preparation of in situ-formed WC/Fe composite on gray cast iron substrate by a centrifugal casting process. J. Mater. Process. Technol. 210, 1986 (2010).CrossRefGoogle Scholar
Li, Z., Jiang, Y., Zhou, R., Chen, Z., Shan, Q., and Tan, J.: Effect of Cr addition on the microstructure and abrasive wear resistance of WC-reinforced iron matrix surface composites. J. Mater. Res. 29, 778 (2014).CrossRefGoogle Scholar
Li, Z., Jiang, Y., Zhou, R., Lu, D., and Zhou, R.: Dry three-body abrasive wear behavior of WC reinforced iron matrix surface composites produced by V-EPC infiltration casting process. Wear 262, 649 (2007).CrossRefGoogle Scholar
Sahin, Y. and Acılar, M.: Production and properties of SiCp-reinforced aluminium alloy composites. Composites, Part A 34, 709 (2003).CrossRefGoogle Scholar
Sree Manu, K.M., Ajay Raag, L., Rajan, T.P.D., Gupta, M., and Pai, B.C.: Liquid metal infiltration processing of metallic composites: A critical review. Metall. Mater. Trans. B 47, 2799 (2016).CrossRefGoogle Scholar
Cornsweet, T.M.: Advanced composite materials. Science 168, 433 (1970).CrossRefGoogle ScholarPubMed
Dai, Q.L., Sun, B.B., Sui, M.L., He, G., Li, Y., Eckert, J., Luo, W.K., and Ma, E.: High-performance bulk Ti–Cu–Ni–Sn–Ta nanocomposites based on a dendrite-eutectic microstructure. J. Mater. Res. 19, 2557 (2011).CrossRefGoogle Scholar
Wu, F.F., Zhang, Z.F., Peker, A., Mao, S.X., Das, J., and Eckert, J.: Strength asymmetry of ductile dendrites reinforced Zr- and Ti-based composites. J. Mater. Res. 21, 2331 (2011).CrossRefGoogle Scholar
Li, Z., Wang, P., Shan, Q., Jiang, Y., Wei, H., and Tan, J.: The particle shape of WC governing the fracture mechanism of particle reinforced iron matrix composites. Materials 11, 984 (2018).CrossRefGoogle ScholarPubMed
Dash, K., Sukumaran, S., and Ray, B.C.: The behaviour of aluminium matrix composites under thermal stresses. Sci. Eng. Compos. Mater. 23, 1 (2016).CrossRefGoogle Scholar
Knowles, A.J., Jiang, X., Galano, M., and Audebert, F.: Microstructure and mechanical properties of 6061 Al alloy based composites with SiC nanoparticles. J. Alloys Compd. 615, S401 (2014).CrossRefGoogle Scholar
Mazahery, A. and Shabani, M.O.: Development of the principle of simulated natural evolution in searching for a more superior solution: Proper selection of processing parameters in AMCs. Powder Technol. 245, 146 (2013).CrossRefGoogle Scholar
Ghorbel, E.: Interface degradation in metal-matrix composites under cyclic thermo-mechanical loading. Compos. Sci. Technol. 57, 1045 (1997).CrossRefGoogle Scholar
Liu, C., Cheng, L., Luan, X., and Mei, H.: High-temperature fatigue behavior of SiC-coated carbon/carbon composites in oxidizing atmosphere. J. Eur. Ceram. Soc. 29, 481 (2009).CrossRefGoogle Scholar
Sbaizero, O. and Pezzotti, G.: Influence of molybdenum particles on thermal shock resistance of alumina matrix ceramics. Mater. Sci. Eng., A 343, 273 (2003).CrossRefGoogle Scholar
Jin, Z.H. and Batra, R.C.: Thermal shock cracking in a metal-particle-reinforced ceramic matrix composite. Eng. Fract. Mech. 62, 339 (1999).CrossRefGoogle Scholar
Aldridge, Y.M. and Yeomans, J.A.: The thermal shock behaviour of ductile particle toughened alumina composites. J. Eur. Ceram. Soc. 19, 1769 (1998).CrossRefGoogle Scholar
Kou, H., Li, W., Zhang, X., Shao, J., Zhang, X., Geng, P., Deng, Y., and Ma, J.: Effects of mechanical shock on thermal shock behavior of ceramics in quenching experiments. Ceram. Int. 43, 1584 (2017).CrossRefGoogle Scholar
Li, Z., Liu, J., Du, H., Li, S., and Zhang, P.: Thermal shock resistance of dense zirconia matrix composites evaluated by indentation techniques. Mater. Sci. Eng., A 517, 154 (2009).CrossRefGoogle Scholar
Gumula, T., Rudawski, A., Michalowski, J., and Blazewicz, S.: Fatigue behavior and oxidation resistance of carbon/ceramic composites reinforced with continuous carbon fibers. Ceram. Int. 41, 7381 (2015).CrossRefGoogle Scholar
Basu, S.N. and Sarin, V.K.: Oxidation behavior of WC–Co. Mater. Sci. Eng., A 209, 206 (1996).CrossRefGoogle Scholar
Casas, X.R.B., Anglada, M., Salla, J.M., and Llanes, L.: Oxidation-induced strength degradation of WC–Co hardmetals. Int. J. Refract. Met. Hard Mater. 19, 303 (2001).CrossRefGoogle Scholar
Gu, W-H., Jeong, Y.S., Kim, K., Kim, J-C., Son, S-H., and Kim, S.: Thermal oxidation behavior of WC–Co hard metal machining tool tip scraps. J. Mater. Process. Technol. 212, 1250 (2012).CrossRefGoogle Scholar
del Campo, L., Pérez-Sáez, R.B., González-Fernández, L., and Tello, M.J.: Kinetics inversion in isothermal oxidation of uncoated WC-based carbides between 450 and 800 °C. Corros. Sci. 51, 707 (2009).CrossRefGoogle Scholar
Voitovich, V.B., Sverdel, V.V., Voitovich, R.F., and Golovko, E.I.: Oxidation of WC–Co, WC–Ni, and WC–Co–Ni hard metals in the temperature range 500–800 °C. Int. J. Refract. Met. Hard Mater. 14, 289 (1996).CrossRefGoogle Scholar
Bhaumik, S.K., Balasubramaniam, R., Upadhyaya, G.S., and Vaidya, M.L.: Oxidation behaviour of hard and binder phase modified WC–10Co cemented carbides. J. Mater. Sci. Lett. 11, 1457 (1992).CrossRefGoogle Scholar
Karimi, H., Hadi, M., Ebrahimzadeh, I., Farhang, M.R., and Sadeghi, M.: High-temperature oxidation behaviour of WC–FeAl composite fabricated by spark plasma sintering. Ceram. Int. 44, 17147 (2018).CrossRefGoogle Scholar
Wang, S-J., Chen, C-H., Ko, R-M., Kuo, Y-C., Wong, C-H., Wu, C-H., Uang, K-M., Chen, T-M., and Liou, B-W.: Preparation of tungsten oxide nanowires from sputter-deposited WCx films using an annealing/oxidation process. Appl. Phys. Lett. 86, 263103 (2005).CrossRefGoogle Scholar
Liang, Y. and Che, M.: Inorganic Chemical Materials Thermodynamic Data Manual, 1st ed. (Northeast University Press, Shenyang, China, 1993); pp. 88, 419.Google Scholar
Chen, W-T., Meredith, C.H., Dickey, E.C., and Trice, R.: Growth and microstructure-dependent hardness of directionally solidified WC–W2C eutectoid ceramics. J. Am. Ceram. Soc. 98, 2191 (2015).CrossRefGoogle Scholar